DAF CF65, CF75, CF85 Series . Manual — part 347
3
CF65/75/85 series
Contents
CLUTCH
1
CONTENTS
Page
Date
1.
SAFETY INSTRUCTIONS
1-1
200337
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1.1
Safety instructions
1-1
200337
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2.
GENERAL
2-1
200337
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2.1
System description, clutch
2-1
200337
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2.2
System description of clutch protection
2-5
200337
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2.3
Overview drawing, main cylinder
2-6
200337
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2.4
Overview drawing, CF75/85 clutch servo
2-7
200337
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2.5
Overview drawing, CF65 clutch servo
2-8
200337
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2.6
Overview drawing, AS Tronic clutch unit
2-9
200337
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2.7
Overview drawing, automatically adjusting clutch release assembly
2-10
200337
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2.8
Overview drawing, clutch lever attachment to gearbox
2-11
200337
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2.9
Overview drawing, clutch lever attachment to clutch housing
2-12
200337
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3.
DESCRIPTION OF COMPONENTS
3-1
200337
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3.1
Main cylinder
3-1
200337
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3.2
CF75/85 clutch servo
3-2
200337
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3.3
CF65 clutch servo
3-4
200337
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3.4
AS Tronic clutch unit
3-6
200337
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3.5
Automatically adjusting clutch release assembly
3-8
200337
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3.6
CF75/85 clutch wear indicator
3-12
200337
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3.7
CF65 clutch wear indicator
3-12
200337
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3.8
Thrust bearing
3-13
200337
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4.
INSPECTION AND ADJUSTMENT
4-1
200337
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4.1
Inspection and adjustment, clutch pedal
4-1
200337
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4.2
Inspection, clutch servo
4-3
200337
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4.3
Inspection, clutch fluid level
4-5
200337
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5.
REMOVAL AND INSTALLATION
5-1
200337
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5.1
Removal and installation, clutch servo
5-1
200337
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5.2
Removal and installation, AS Tronic clutch unit
5-3
200337
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5.3
Removal and installation, pull-type clutch thrust bearing
5-4
200337
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5.4
Removal and installation, push-type clutch thrust bearing
5-6
200337
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5.5
Removal and installation, pull-type clutch lever
5-7
200337
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5.6
Removal and installation, push-type clutch lever
5-8
200337
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5.7
Removal and installation, clutch release assembly/clutch plate
5-9
200337
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5.8
Removal and installation, automatically adjusting clutch release assembly/
clutch plate
5-11
200337
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5.9
Removal and installation, pilot bearing
5-15
200337
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5.10 Removal and installation, main cylinder
5-16
200337
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6.
DRAINING AND FILLING
6-1
200337
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6.1
Draining and filling, clutch system
6-1
200337
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6.2
Bleeding the clutch system
6-2
200337
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6.3
Bleeding AS Tronic clutch unit
6-4
200337
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10
ᓻ 200337
3
CLUTCH
Contents
CF65/75/85 series
2
10
ᓻ 200337
3
CF65/75/85 series
Safety instructions
CLUTCH
1-1
1. SAFETY INSTRUCTIONS
1.1 SAFETY INSTRUCTIONS
Hydraulic fluid is toxic and can have
a damaging effect on your health.
Direct or indirect physical contact
should therefore be avoided.
As hydraulic fluid is also a
corrosive fluid, it may damage the
paintwork of the vehicle. Avoid any
contact between hydraulic fluid and
paintwork.
Always use new and clean hydraulic
fluid which has been kept in a
sealed container that meets the
specifications.
Hydraulic fluid which has absorbed
water (from the ambient air) may
have an adverse effect on the
operation of the clutch system.
Avoid any contact with mineral oil.
Even one drop of mineral oil in the
system will damage the seals.
ᓻ 200337
10
3
CLUTCH
Safety instructions
CF65/75/85 series
1-2
10
ᓻ 200337
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