Honda Element. Manual — part 635
SYNCHRO RING AND GEAR INSPECTION
1. Inspect the inside of each synchro ring (A) for wear. Inspect the teeth (B) on each synchro ring for wear
(rounded off).
Fig. 119: Inspecting Gear Teeth On Synchro Hubs And Synchro
Sleeves
Courtesy of AMERICAN HONDA MOTOR CO., INC.
2007 Honda Element EX
2007-2008 TRANSMISSION Manual Transmission - Element
Fig. 120: Inspecting Synchro Ring For Wear
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Example of synchro ring teeth
Fig. 121: Identifying Example Of Synchro Ring Teeth
Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Inspect the teeth (A) on each synchro sleeve and matching teeth on each gear for wear (rounded off).
Fig. 122: Identifying Synchro Sleeve Teeth
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Example of synchro sleeve teeth and gear teeth
Fig. 123: Identifying Example Of Synchro Sleeve Teeth And Gear Teeth
Courtesy of AMERICAN HONDA MOTOR CO., INC.
2007 Honda Element EX
2007-2008 TRANSMISSION Manual Transmission - Element
3. Inspect the thrust surface (A) on each gear hub for wear.
Fig. 124: Identifying Thrust Surface On Gear Hub
Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Inspect the cone surface (B) on each gear hub for wear and roughness.
5. Inspect the teeth on all gears (C) for uneven wear, scoring, and cracks.
6. Coat the cone surface of each gear with manual transmission fluid (MTF), and place its synchro ring on it.
Rotate the synchro ring, making sure that it does not slip.
7. Measure the clearance between each gear (A) and its synchro ring (B) all around the gear. Hold the
synchro ring against the gear evenly while measuring the clearance. If the clearance is less than the
service limit, replace the synchro ring and gear.
Synchro Ring-to-Gear Clearance
Standard: 0.70-1.49 mm (0.028-0.059 in.)
Service Limit: 0.4 mm (0.016 in.)
Double Cone Synchro and Triple Cone Synchro-to-Gear Clearance
Standard:
2007 Honda Element EX
2007-2008 TRANSMISSION Manual Transmission - Element
Fig. 125: Measuring Clearance Between Each Gear And Synchro Ring
Courtesy of AMERICAN HONDA MOTOR CO., INC.
MAINSHAFT BEARING AND OIL SEAL REPLACEMENT
Special Tools Required
Oil seal driver 07JAD-PL90100
Adjustable bearing puller, 20-40 mm 07736-A01000B
Attachment, 42 x 47 mm 07746-0010300
Driver 07749-0010000
Slide hammer, 3/8 "-16 UNF commercially available
2007 Honda Element EX
2007-2008 TRANSMISSION Manual Transmission - Element
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