Honda Element. Manual — part 739

Countershaft 1st
gear distance
collar

I.D.

39.95-39.96 mm
(1.5728-1.5732
in.)

39.97 mm
(1.574 in.)

O.D.

46.989-47.000 mm
(1.8499-1.8504
in.)

46.94 mm
(1.848 in.)

Length

23.03-23.08 mm
(0.907-0.909 in.)

--

Countershaft 2nd
gear distance
collar

I.D.

39.95-39.96 mm
(1.5728-1.5732
in.)

39.97 mm
(1.574 in.)

O.D.

46.989-47.000 mm
(1.8499-1.8504
in.)

46.94 mm
(1.848 in.)

Length

28.03-28.08 mm
(1.104-1.106 in.)

--

Reverse idler gear

I.D.

20.016-20.043 mm
(0.7880-0.7891
in.)

20.90 mm
(0.832 in.)

Gear-to-reverse gear shaft clearance

0.036-0.084 mm
(0.0014-0.0033
in.)

0.16 mm
(0.006 in.)

Synchro ring

Ring-to-gear clearance

Ring pushed
against gear

0.70-1.49 mm
(0.028-0.059 in.)

0.4 mm
(0.016 in.)

Double cone
synchro

Outer synchro ring-to-synchro cone
clearance

Ring pushed
against gear

0.70-1.19 mm
(0.028-0.047 in.)

0.3 mm
(0.012 in.)

Synchro cone-to-gear clearance

Ring pushed
against gear

0.50-1.04 mm
(0.020-0.041 in.)

0.3 mm
(0.012 in.)

Outer synchro ring-to-gear cone
clearance

Ring pushed
against gear

0.95-1.68 mm
(0.037-0.066 in.)

0.6 mm
(0.024 in.)

Triple cone
synchro

Outer synchro ring-to-synchro
clearance

Ring pushed
against gear

0.70-1.19 mm
(0.028-0.047 in.)

0.3 mm
(0.012 in.)

Synchro cone-to-gear clearance

Ring pushed
against gear

0.50-1.04 mm
(0.020-0.041 in.)

0.3 mm
(0.012 in.)

Outer synchro ring-to-gear clearance

Ring pushed
against gear

0.95-1.68 mm
(0.037-0.066 in.)

0.6 mm
(0.024 in.)

Shift fork

Fork thickness

7.4-7.6 mm (0.29-
0.30 in.)

--

Fork-to-synchro sleeve clearance

0.35-0.65 mm
(0.014-0.026 in.)

1.0 mm
(0.039 in.)

Reverse shift fork

Finger width

13.4-13.7 mm
(0.527-0.539 in.)

--

Fork-to-reverse idler gear clearance

0.20-0.59 mm
(0.007-0.024 in.)

1.2 mm
(0.047 in.)

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element

Shift arm

I.D.

13.973-14.000 mm
(0.5501-0.5512
in.)

--

Shift arm thickness at contact area

16.9-17.0 mm
(0.665-0.669 in.)

--

Shift arm-to-shift fork clearance

0.2-0.5 mm
(0.008-0.020 in.)

0.6 mm
(0.023 in.)

Select lever

Finger width

14.85-14.95 mm
(0.585-0.589 in.)

--

Change lever

Change-to-select lever clearance

0.05-0.25 mm
(0.002-0.010 in.)

0.5 mm
(0.020 in.)

Groove width (to select lever)

15.00-15.10 mm
(0.591-0.594 in.)

--

Shaft-to-shift arm clearance

0.013-0.07 mm
(0.0005-0.003 in.)

0.1 mm
(0.004 in.)

M/T differential
carrier

Pinion shaft contact area I.D.

18.010-18.028 mm
(0.7091-0.7098
in.)

--

Carrier-to-pinion shaft clearance

0.027-0.057 mm
(0.0011-0.0022
in.)

0.1 mm
(0.004 in.)

Driveshaft contact area I.D.

28.025-28.045 mm
(1.1033-1.1041
in.)

--

M/T differential
pinion gear

Backlash

0.05-0.15 mm
(0.002-0.006 in.)

--

I.D.

18.042-18.066 mm
(0.7103-0.7113
in.)

--

Pinion gear-to-pinion shaft clearance

0.059-0.095 mm
(0.0023-0.0037
in.)

0.15 mm
(0.006 in.)

80 mm shim

80 mm shim-to-bearing outer race
clearance in transmission housing

0-0.10 mm (0-
0.0039 in.)

Adjust

Transfer assembly

Diameter of tapered roller bearing
contact area (transfer shaft)

24.975-24.990 mm
(0.9833-0.9838
in.)

24.92 mm
(0.9811
in.)

Diameter of tapered roller bearing
contact area (transfer drive gear)

40.002-40.018 mm
(1.5749-1.5755
in.)

38.95 mm
(1.5335
in.)

Diameter of tapered roller bearing
contact area (driven gear side)

35.002-35.018 mm
(1.3780-1.3786
in.)

34.95 mm
(1.3760
in.)

Diameter of tapered roller bearing

26.975-26.988 mm
(1.0620-1.0625

26.92 mm
(1.0598

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL

AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL SPECIFICATION

contact area (splined side)

in.)

in.)

Transfer gear backlash

0.06-0.16 mm
(0.0024-0.0063
in.)

Adjust

Total starting torque

2.16-3.57 N.m
(22.0-36.4 kgf.cm,
19.1-31.6 lbf.in.)

Adjust

Item

Measurement

Qualification

Standard or New Service Limit

Automatic
transmission
fluid

Capacity Use Honda
ATF-Z1

4WD

Fluid change

2.5 L (2.6 US qt)

Overhaul

7.2 L (7.6 US qt)

2WD

Fluid change

2.6 L (2.7 US qt)

Overhaul

7.0 L (7.4 US qt)

ATF pressure

Line pressure

At 2,000 rpm in N or
P position

900-960 kPa (9.2-
9.8 kgf/cm

2

, 130-

140 psi)

850 kPa (8.7
kgf/cm

2

, 120

psi)

1st clutch pressure

At 2,000 rpm in 1
position

890-970 kPa (9.1-
9.9 kgf/cm

2

, 130-

140 psi)

840 kPa (8.6
kgf/cm

2

, 120

psi)

2nd clutch pressure

At 2,000 rpm in 2
position

890-970 kPa (9.1-
9.9 kgf/cm

2

, 130-

140 psi)

840 kPa (8.6
kgf/cm

2

, 120

psi)

3rd clutch pressure

At 2,000 rpm in 3rd
gear in D3 position

890-970 kPa (9.1-
9.9 kgf/cm

2

, 130-

140 psi)

840 kPa (8.6
kgf/cm

2

, 120

psi)

4th clutch pressure

At 2,000 rpm in 4th
gear in D position

890-970 kPa (9.1-
9.9 kgf/cm

2

, 130-

140 psi)

840 kPa (8.6
kgf/cm

2

, 120

psi)

5th clutch pressure

At 2,000 rpm in 5th
gear in D position

890-970 kPa (9.1-
9.9 kgf/cm

2

, 130-

140 psi)

840 kPa (8.6
kgf/cm

2

, 120

psi)

Torque converter

Stall speed Check with
vehicle on level ground

2,400 rpm

2,250-2,550
rpm

Clutch end-plate-to-top disc
clearance

1st

--

1.38-1.58 mm
(0.054-0.062
in.)

2nd

--

1.14-1.34 mm
(0.045-0.053
in.)

1.23-1.43 mm

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element

Clutch

3rd

--

(0.048-0.056
in.)

4th, 5th

--

0.93-1.13 mm
(0.037-0.044
in.)

Clutch return spring free
length

1st, 2nd, 3rd

45.1 mm (1.78 in.)

48.8 mm (1.92
in.)

4th, 5th

33.5 mm (1.32 in.)

31.5 mm (1.24
in.)

Clutch disc thickness

1.94 mm (0.076
in.)

--

Clutch plate thickness

1st, 3rd

1.6 mm (0.063 in.)

When
discolored

2nd

2.0 mm (0.079 in.)

When
discolored

4th, 5th

2.0 mm (0.079 in.)

When
discolored

Clutch wave-plate phase
difference

0.07-0.20 mm
(0.003-0.008 in.)

0.05 mm (0.002
in.)

1st clutch end-plate
thickness

Mark 1

2.6 mm (0.102 in.)

When
discolored

Mark 2

2.7 mm (0.106 in.)

When
discolored

Mark 3

2.8 mm (0.110 in.)

When
discolored

Mark 4

2.9 mm (0.114 in.)

When
discolored

Mark 5

3.0 mm (0.118 in.)

When
discolored

Mark 6

3.1 mm (0.122 in.)

When
discolored

Mark 7

3.2 mm (0.126 in.)

When
discolored

Mark 8

3.3 mm (0.130 in.)

When
discolored

Mark 9

3.4 mm (0.134 in.)

When
discolored

Mark 1

2.4 mm (0.095 in.)

When
discolored

Mark 2

2.5 mm (0.098 in.)

When
discolored

Mark 3

2.6 mm (0.102 in.)

When
discolored

When

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element