Honda Element. Manual — part 740

2nd clutch end-plate
thickness

Mark 4

2.7 mm (0.106 in.) discolored

Mark 5

2.8 mm (0.110 in.)

When
discolored

Mark 6

2.9 mm (0.114 in.)

When
discolored

Mark 7

3.0 mm (0.118 in.)

When
discolored

Mark 8

3.1 mm (0.122 in.)

When
discolored

Mark 9

3.2 mm (0.126 in.)

When
discolored

3rd, 4th, 5th clutch end-plate
thickness

Mark 1

2.1 mm (0.083 in.)

When
discolored

Mark 2

2.2 mm (0.087 in.)

When
discolored

Mark 3

2.3 mm (0.091 in.)

When
discolored

Mark 4

2.4 mm (0.095 in.)

When
discolored

Mark 5

2.5 mm (0.098 in.)

When
discolored

Mark 6

2.6 mm (0.102 in.)

When
discolored

Mark 7

2.7 mm (0.106 in.)

When
discolored

Mark 8

2.8 mm (0.110 in.)

When
discolored

Mark 9

2.9 mm (0.114 in.)

When
discolored

Diameter of needle bearing
contact area

At stator shaft

22.984-23.000 mm
(0.905-0.906 in.)

When worn or
damaged

At 5th gear

51.975-51.991 mm
(2.046-2.047 in.)

When worn or
damaged

At 4th gear collar

33.975-33.991 mm
(1.3376-1.3382 in.)

When worn or
damaged

I.D. of gears

5th gear

57.000-57.019 mm
(2.2441-2.2448 in.)

When worn or
damaged

4th gear

40.000-40.016 mm
(1.5748-1.5754 in.)

When worn or
damaged

End play of gears

5th gear

0.04-0.10 mm
(0.002-0.004 in.)

--

4th gear

0.1-0.22 mm
(0.004-0.009 in.)

--

4.450 mm (0.1752 When worn or

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element

Mainshaft

41 x 68 mm thrust washer
thickness

No. 1

in.)

damaged

No. 2

4.475 mm (0.1762
in.)

When worn or
damaged

No. 3

4.500 mm (0.1772
in.)

When worn or
damaged

No. 4

4.525 mm (0.1781
in.)

When worn or
damaged

No. 5

4.550 mm (0.1791
in.)

When worn or
damaged

No. 6

4.575 mm (0.1801
in.)

When worn or
damaged

No. 7

4.600 mm (0.1811
in.)

When worn or
damaged

No. 8

4.625 mm (0.1821
in.)

When worn or
damaged

No. 9

4.650 mm (0.1831
in.)

When worn or
damaged

No. 10

4.675 mm (0.1841
in.)

When worn or
damaged

No. 11

4.700 mm (0.1850
in.)

When worn or
damaged

No. 12

4.725 mm (0.1860
in.)

When worn or
damaged

No. 13

4.750 mm (0.1870
in.)

When worn or
damaged

No. 14

4.775 mm (0.1880
in.)

When worn or
damaged

No. 15

4.800 mm (0.1890
in.)

When worn or
damaged

4th gear collar length

66.3-66.4 mm
(2.610-2.614 in.)

--

Length of 4th gear collar
flange from end

19.15-19.30 mm
(0.754-0.760 in.)

When worn or
damaged

Sealing ring thickness

1.91 -1.97 mm
(0.0752-0.0776 in.)

1.86 mm
(0.0732 in.)

Width of sealing ring groove

2.025-2.060 mm
(0.0797-0.0811 in.)

2.080 mm
(0.0819 in.)

Clutch feed pipe O.D.

7.97-7.98 mm
(0.3138-0.3142 in.)

7.95 mm (0.313
in.)

Clutch feed pipe bushing
I.D.

8.000-8.015 mm
(0.3150-0.3156 in.)

8.030 mm
(0.3161 in.)

Diameter of needle bearing

At torque converter
housing

36.005-36.015 mm
(1.4175-1.4179 in.)

When worn or
damaged

34.982-34.998 mm When worn or

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element

Countershaft

contact area

At 4th gear

(1.3772-1.3779 in.) damaged

At reverse gear

39.979-40.000 mm
(1.5740-1.5748 in.)

When worn or
damaged

I.D. of gears

4th gear

41.000-41.016 mm
(1.6142-1.6148 in.)

When worn or
damaged

Reverse gear

46.000-46.016 mm
(1.8110-1.8116 in.)

When worn or
damaged

End play of gears

5th gear

0.00-0.48 mm
(0.000-0.019 in.)

--

4th gear

0.04-0.27 mm
(0.002-0.011 in.)

--

Reverse gear

0.10-0.25 mm
(0.004-0.010 in.)

--

Collar, 35 x 47 x 7.8 mm
thickness

7.8 mm (0.31 in.)

--

Collar, 37 x 41 x 54.3 mm
length

54.25-54.30 mm
(2.136-2.138 in.)

--

Reverse selector hub width

25.45-25.65 mm
(1.002-1.010 in.)

--

Reverse selector hub O.D.

55.87-55.90 mm
(2.200-2.201 in.)

When worn or
damaged

Diameter of needle bearing
contact area

At 1st gear

39.986-39.999 mm
(1.5742-1.5748 in.)

When worn or
damaged

At 2nd gear

39.986-39.999 mm
(1.5742-1.5748 in.)

When worn or
damaged

At 3rd gear collar

36.975-36.991 mm
(1.4557-1.4563 in.)

When worn or
damaged

I.D. of gears

1st gear

47.000-47.016 mm
(1.8504-1.8510 in.)

When worn or
damaged

2nd gear

46.000-46.016 mm
(1.8110-1.8116 in.)

When worn or
damaged

3rd gear

43.000-43.016 mm
(1.6929-1.6935 in.)

When worn or
damaged

End play of gears

1st gear

0.04-0.12 mm
(0.002-0.005 in.)

--

2nd gear

0.04-0.12 mm
(0.002-0.005 in.)

--

3rd gear

0.10-0.22 mm
(0.004-0.009 in.)

--

No. 1

3.900 mm (0.154
in.)

When worn or
damaged

No. 2

3.925 mm (0.155
in.)

When worn or
damaged

3.950 mm (0.156 When worn or

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element

Secondary shaft

37 x 58 mm thrust washer
thickness

No. 3

in.)

damaged

No. 4

3.975 mm (0.156
in.)

When worn or
damaged

No. 5

4.000 mm (0.157
in.)

When worn or
damaged

No. 6

4.025 mm (0.158
in.)

When worn or
damaged

No. 7

4.050 mm (0.159
in.)

When worn or
damaged

No. 8

4.075 mm (0.160
in.)

When worn or
damaged

No. 9

4.100 mm (0.161
in.)

When worn or
damaged

No. 10

4.125 mm (0.162
in.)

When worn or
damaged

No. 11

4.150 mm (0.163
in.)

When worn or
damaged

No. 12

4.175 mm (0.164
in.)

When worn or
damaged

No. 13

4.200 mm (0.165
in.)

When worn or
damaged

No. 14

4.225 mm (0.166
in.)

When worn or
damaged

No. 15

4.250 mm (0.167
in.)

When worn or
damaged

No. 16

4.275 mm (0.168
in.)

When worn or
damaged

No. 17

4.300 mm (0.169
in.)

When worn or
damaged

No. 18

4.325 mm (0.170
in.)

When worn or
damaged

No. 19

4.350 mm (0.171
in.)

When worn or
damaged

No. 20

4.375 mm (0.172
in.)

When worn or
damaged

40 x 51.5 mm thrust washer
thickness

No. 1

4.80 mm (0.189
in.)

When worn or
damaged

No. 2

4.85 mm (0.191
in.)

When worn or
damaged

No. 3

4.90 mm (0.193
in.)

When worn or
damaged

No. 4

4.95 mm (0.195
in.)

When worn or
damaged

5.00 mm (0.197

When worn or

2007 Honda Element EX

2007-08 GENERAL INFORMATION Specifications - Element