Honda Element. Manual — part 644

Fig. 176: Identifying Propeller Shaft On Transfer Assembly And Reference Marks With Torque
Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Refill the transmission with recommended MTF (see TRANSMISSION FLUID INSPECTION AND

REPLACEMENT ).

5. Start the engine, and run it to normal operating temperature (the radiator fan comes on). Turn the engine

off, and check the fluid level (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT ).

6. Test-drive the vehicle.

TRANSFER ASSEMBLY INSPECTION

TRANSFER GEAR (HYPOID GEAR) BACKLASH MEASUREMENT

1. Remove the transfer assembly (see TRANSFER ASSEMBLY REMOVAL ).

2. Set a dial indicator (A) on the companion flange (B) as shown.

Fig. 177: Setting Dial Indicator On Companion Flange
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Measure the transfer gear backlash.

Standard: 0.06-0.16 mm (0.002-0.006 in.)

Total Starting Torque Measurement

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

4. Rotate the companion flange several times to seat the tapered roller bearings.

5. Securely clamp the transfer assembly in a bench vise with wood blocks.

Standard: 2.16-3.57 N.m (22.0-36.4 kgf.cm, 19.1-31.6 lbf.in)

Fig. 178: Measuring Transfer Gear Backlash
Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Measure the starting torque (companion flange side) using a beam-type torque wrench.

Transfer Drive Gear Tooth Contact Inspection

7. Remove the transfer assembly from the bench vise.

8. Remove the transfer holder assembly (A) from the transfer housing (B), then remove the dowel pin (C)

and O-ring (D).

Fig. 179: Identifying Transfer Holder Assembly, Transfer Housing, Dowel Pin And O-Ring With
Torque Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Apply Prussian Blue to both sides of the transfer drive gear teeth lightly and evenly.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

10. Install the transfer holder assembly to the transfer housing, then tighten the bolts. Do not install the O-

ring.

11. Rotate the companion flange in both directions until the transfer gear rotates one full turn in both

directions.

12. Remove the transfer holder, and check the transfer drive gear tooth contact pattern. The pattern should be

centered on the gear tooth as shown.

Fig. 180: Identifying Gear Tooth
Courtesy of AMERICAN HONDA MOTOR CO., INC.

13. If the measurements are not within the standard or the tooth contact pattern is incorrect, disassemble the

transfer assembly and repair it.

TRANSFER ASSEMBLY DISASSEMBLY

EXPLODED VIEW

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 181: Exploded View Of Transfer Assembly With Torque Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required



Holder handle 07JAB-001020B



Companion flange holder 07RAB-TB4010A or 07RAB-TB4010B

1. Remove the transfer holder assembly (A) from the transfer housing (B), then remove the dowel pin (C)

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element