Honda Element. Manual — part 645

and O-ring (D).

Fig. 182: Identifying Transfer Holder Assembly, Transfer Housing, Dowel Pin And O-Ring
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Cut the locking tab of the transfer output shaft locknut using a chisel. Keep all of the chiseled particles

out of the transfer output shaft.

Fig. 183: Cutting Locking Tab Of Transfer Output Shaft Locknut With Chisel
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Securely clamp the transfer housing (A) in a beach vise (B) with wood blocks.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 184: Identifying Transfer Housing And Beach Vise
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Install the holder handle (C) and companion flange holder (D) on the companion flange, then loosen the

transfer output shaft locknut.

5. Remove the holder handle and companion flange holder from the companion flange.

6. Remove the transfer output shaft locknut (A), conical spring washer (B), back-up ring (C), O-ring (D),

and companion flange (E).

Fig. 185: Identifying Transfer Output Shaft Locknut, Conical Spring Washer, Back-Up Ring And
O-Ring
Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Remove the transfer output shaft (A), then remove the transfer spacer (B) from the transfer output shaft.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 186: Identifying Transfer Output Shaft And Transfer Spacer
Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Remove the oil seal (A) and the 50 mm tapered roller bearing (B) from the transfer housing (C).

Fig. 187: Identifying Oil Seal, Roller Bearing And Transfer Housing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

TRANSFER HOLDER DISASSEMBLY

1. Cut the locking tab of the transfer shaft locknut using a chisel. Keep all of the chiseled particles out of the

transfer shaft assembly.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 188: Cutting Locking Tab Of Transfer Shaft Locknut With Chisel
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Hold the transfer shaft assembly (A) with a 14 mm hex wrench (B) clamped in a bench vise, then loosen

the transfer shaft locknut.

Fig. 189: Holding Transfer Shaft Assembly With Wrench
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Remove the transfer shaft locknut (A), conical spring washer (B), 57 mm tapered roller bearing (C), 25

mm thrust shim (D), transfer collar (E), transfer drive gear (F), and transfer shaft assembly (G) from the
transfer holder (H).

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element