Honda Element. Manual — part 302

Fig. 603: Pressing Tapered Roller Bearing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Place the tapered roller bearing (A) on the bearing outer race of the companion flange side of the transfer

housing.

Fig. 604: Placing Tapered Roller Bearing On Bearing Outer Race
Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Install the new oil seal (B) on the transfer housing with the driver and the oil seal driver attachment.

6. Install the transfer output shaft,(A) in the transfer housing (B). Do not install the transfer spacer on the

transfer output shaft.

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

Fig. 605: Identifying Transfer Output Shaft And Transfer Housing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Install the companion flange (A), conical spring washer (B), and locknut (C) on the transfer output shaft

(D). Do not install the O-ring and back-up ring.

Fig. 606: Identifying Companion Flange, Conical Spring Washer And Locknut
Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damage to the transfer

housing, always use soft jaws or equivalent materials between the transfer housing and the vise.

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

Fig. 607: Securing Transfer Housing In Bench Vise
Courtesy of AMERICAN HONDA MOTOR CO., INC.

9. Install the companion flange holder and holder handle on the companion flange.

10. Tighten the locknut while measuring the starting torque so the starting torque is within 0.98- 1.39 N.m

(10.0-14.2 kgf.cm, 8.7-12.3 lbf.in.). Do not stake the locknut in this step. Remove the companion flange
holder and the holder handle.

11. Install the transfer shaft (A) in the transfer holder (B), and install the transfer drive gear (C), transfer

collar (D), 25 mm thrust shim (E), tapered roller bearing (F), conical spring washer (G), and locknut (H).

Fig. 608: Identifying Transfer Drive Gear, Transfer Collar, Thrust Shim, And Locknut
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

12. Put a 14 mm hex wrench (A) in the transfer shaft (B), then secure the hex wrench in a bench vise.

Fig. 609: Putting Wrench In Transfer Shaft
Courtesy of AMERICAN HONDA MOTOR CO., INC.

13. Tighten the locknut 118 N.m (12.0 kgf.m, 86.8 lbf.ft). Do not stake the locknut in this step.

14. Apply Prussian Blue to both sides of the transfer drive gear teeth lightly and evenly.

15. Temporarily install the transfer holder (A) and dowel pin (B) without O-ring, and tighten the bolts.

Fig. 610: Identifying Transfer Holder And Dowel Pin With Torque Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.

16. Rotate the companion flange in both directions until the transfer gears rotate one full turn in both

directions.

17. Set a dial indicator (A) on the companion flange (B).

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element