Honda Element. Manual — part 301

attachment, and a press.

TRANSFER HOUSING TAPERED ROLLER BEARING OUTER RACE
REPLACEMENT

Special Tools Required



Driver 07749-0010000



Oil seal driver attachment 07947-SD90101



Bearing installer attachment 07KAF-PS30120



Bearing installer attachment 07LAF-PZ70110



Installer shaft, 14 x 165 mm 07JAF-SJ80110



Installer nut, 14 mm 07JAF-SJ80120

1. Remove the 57 mm bearing outer race (A), 62 mm bearing outer race (B), and 50.3 mm bearing outer

race (C) from the transfer housing by heating the transfer housing to about 212°F (100°C) with a heat
gun. Do not heat the housing more than 212°F (100°C). Some 57 mm outer races are press-fitted in the
transfer housing.

Bearing Outer Race Locations

Fig. 598: Identifying Bearing Outer Race Location
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Install the 57 mm bearing outer race (A) in the housing (B) with the driver and oil seal driver attachment.

NOTE:

Replace the bearing with a new one whenever the outer race is replaced.

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

Fig. 599: Identifying Bearing Outer Race
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Install the 62 mm bearing outer race and 50.3 mm bearing outer race in the housing with the installer

nuts, installer shaft, and bearing installer attachments.

Fig. 600: Identifying Installer Nuts, Installer Shaft, And Bearing Installer Attachments
Courtesy of AMERICAN HONDA MOTOR CO., INC.

REASSEMBLY

Special Tools Required



Driver, 40 mm I.D. 07746-0030100



Attachment, 35 mm I.D. 07746-0030400



Driver 07749-0010000



Oil seal driver attachment 07JAD-PH80101



Companion flange holder 07RAB-TB4010A or 07RAB-TB4010B



Holder handle 07JAB-001020A



Attachment, 72 x 75 mm 07746-0010600

NOTE:



While reassembling the transfer assembly:

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

1. Select the 35 mm thrust shim if the transfer output shaft is replaced. Calculate the thickness of the 35 mm

thrust shim using the formula, and select the shim from the table.

Fig. 601: Identifying Calculate Formula
Courtesy of AMERICAN HONDA MOTOR CO., INC.

A: Number on the existing transfer output shaft

B: Number on the replacement transfer output shaft

C: Thickness of the existing 35 mm thrust shim

X: Thickness needed for the replacement 35 mm thrust shim

Example



Check and adjust the transfer gear tooth contact.



Measure and adjust the transfer gear backlash.



Check and adjust the tapered roller bearing starting torque.



Coat all parts with ATF during reassembly.



Replace the tapered roller bearing and the bearing outer race as a set if
either part is replaced.



Replace the transfer drive gear and the transfer output shaft as a set if
either part is replaced.

NOTE:

The number on the transfer output shaft is shown in 1/100 mm.

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element

Fig. 602: Identifying Thrust Shim Thickness Calculate
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Select No. M 35 mm thrust shim of 1.08 mm in this example.

THRUST SHIM, 35 mm

THRUST SHIM THICKNESS SPECIFICATION

2. Select the 35 mm thrust shim if the tapered roller bearing on the transfer output shaft is replaced. Measure

the thickness of the replacement bearing and the existing bearing, and calculate the difference of the
bearing thickness. Adjust the thickness of the existing 35 mm thrust shim by the amount of the difference
in bearing thickness, and select the replacement 35 mm thrust shim from the table.

3. Install the 35 mm thrust shim (A) on the transfer output shaft (B), then install the tapered roller bearing

(C) with the 40 mm driver, 35 mm attachment, and a press.

Shim No.

Part Number

Thickness

A

41361-PS3-000

0.72 mm (0.028 in.)

B

41362-PS3-000

0.75 mm (0.030 in.)

C

41363-PS3-000

0.78 mm (0.031 in.)

D

41364-PS3-000

0.81 mm (0.032 in.)

E

41365-PS3-000

0.84 mm (0.033 in.)

F

41366-PS3-000

0.87 mm (0.034 in.)

G

41367-PS3-000

0.90 mm (0.035 in.)

H

41368-PS3-000

0.93 mm (0.037 in.)

I

41369-PS3-000

0.96 mm (0.038 in.)

J

41370-PS3-000

0.99 mm (0.039 in.)

K

41371-PS3-000

1.02 mm (0.040 in.)

L

41372-PS3-000

1.05 mm (0.041 in.)

M

41373-PS3-000

1.08 mm (0.043 in.)

N

41374-PS3-000

1.11 mm (0.044 in.)

2007 Honda Element EX

2007-2008 TRANSMISSION Automatic Transmission - Element