Honda Element. Manual — part 638

Fig. 138: Identifying Magnet And Differential Assembly
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Install the 28 mm spring washer (A) and 28 mm washer (B) over the ball bearing (C).

Fig. 139: Identifying Spring Washer, Washer And Ball Bearing
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Apply vinyl tape to the mainshaft splines (D) to protect the seal. Install the mainshaft assembly (E) and

countershaft assembly (F) into the shift fork assembly (G), as an assembly.

4. Install the reverse shift fork (A).

NOTE:

Install the spring washer in the direction shown.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 140: Identifying Reverse Shift Fork With Torque Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Install the reverse idler gear (A) and reverse gear shaft (B) by aligning the mark (C) with the reverse gear

shaft hole (D).

Fig. 141: Aligning Mark Of Reverse Gear Shaft Hole
Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Install the reverse lock cam (A).

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

Fig. 142: Identifying Reverse Lock Cam With Torque Specification
Courtesy of AMERICAN HONDA MOTOR CO., INC.

7. Select the proper size 72 mm shim (A) according to the measurements made during the Mainshaft Thrust

Clearance Adjustment (see MAINSHAFT THRUST CLEARANCE ADJUSTMENT ). Install the oil
gutter plate (B), oil guide plate M, and 72 mm shim into the transmission housing (C).

Fig. 143: Identifying Shim, Transmission Housing And Oil Gutter Plate
Courtesy of AMERICAN HONDA MOTOR CO., INC.

8. Clean any dirt and oil from the transmission housing sealing surface.

9. Apply liquid gasket, P/N 08718-0001 evenly to the mating surface of the transmission housing and the

clutch housing. Install the component within 5 minutes of applying the liquid gasket.

NOTE:



If you apply liquid gasket P/N 08718-0012, the component must be
installed within 4 minutes.



If too much time has passed after applying the liquid gasket, remove
the old liquid gasket and residue, then reapply new liquid gasket.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element

10. Install the 14 x 20 mm dowel pins (A).

Fig. 145: Identifying Dowel Pins With Torque Specification

Fig. 144: Identifying Transmission Housing Gasket
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2007 Honda Element EX

2007-2008 TRANSMISSION Manual Transmission - Element