Honda Odyssey 2004. Manual — part 283
09
03
11
12
17-20
Power Steering
Pump Overhaul (cont’d)
C
A
B
D
A
B
A
C
D
B
D
E
E
A
B
D
C
21. Coat the new pump cover seal (A) with power
steering fluid, and install it into the groove in the
pump cover (B).
22. Install the outer side plate (C) over the two roll pins
(D).
23. Set the pump cam ring (A) over the two roll pins
with its ‘‘•’’ mark (B) facing down.
24. Assemble pump rotor (A) to the pump cover (B).
25. Set the 10 vanes (C) in the grooves in the rotor.
Make sure that the round ends (D) of the vanes are
in contact with the sliding surface of the cam ring.
26. Coat the new 15.2 mm O-ring (A) with power
steering fluid, and install it into the groove in the
side plate (B).
27. Install the side plate on the cam ring (C) by aligning
the roll pins set holes (D) in the side plate with the
roll pins (E).
03/07/29 09:49:02 61S0X050_170_0020
13
14
*04
16
17-21
8 x 1.25 mm
20 N·m
(2.0 kgf·m, 14 lbf·ft)
C
A
B
D
49 N·m
(5.0 kgf·m, 36 lbf·ft)
C
B
A
A
B
11 N·m
(1.1 kgf·m, 8 lbf·ft)
07725-0030000
B
64 N·m
(6.5 kgf·m, 47 lbf·ft)
A
28. Coat the new 51 mm O-ring (A) with power steering
fluid, and position it in the bottom of the pump
housing (B).
29. Install the pump cover assembly (C) in the pump
housing.
30. Coat the flow control valve (A) with power steering
fluid, then install it and the spring (B) in the pump
housing.
31. Coat the new 16.7 mm O-ring (C) with power
steering fluid, and install it on the flow control
valve cap (D), then install the cap on the pump
housing, and tighten it.
32. Coat the new 13 mm O-ring (A) with power steering
fluid, and install it on the inlet joint (B). Install the
inlet joint on the pump housing, and tighten the
flange bolt.
33. Install the pulley (A), then loosely install the pulley
nut (B). Hold the steering pump in a vise with soft
jaws. Be careful not to damage the pump housing
with the jaws of the vise.
34. Hold the pulley with the special tool, and tighten
the pulley nut.
35. Check that the pump turns smoothly by turning the
pulley by hand. If it turns hard, loosen the four
flange bolts on the cover, then retighten them in
the same manner as in step 28. Turn the pump
again by hand.
03/07/29 09:49:03 61S0X050_170_0021
01
02
*01
S0X4A00F00000057161KAAT00
17-22
Power Steering
Steering Wheel Removal
A
B
B
D
A
C
SRS components are located in this area. Review the
SRS component locations, ’99-01 models (see page 23-
18), ’02 model (see page 23-19), ’03-04 models (see
page 23-20), and the precautions and procedures (see
page 23-21) in the SRS before performing repairs or
service.
1. Align the front wheels straight ahead, then remove
the driver’s airbag assembly from the steering
wheel (see page 23-368).
2. Disconnect the radio remote switch connectors (A)
and cruise control switch connector (B).
3. Remove the steering wheel nut (’99-01 models) or
bolt (’02-04 models). Install a steering wheel puller
(A) on the steering wheel (B). Free the steering
wheel from the steering column by turning the
pressure bolt (C) of the puller.
Note these items when removing the steering
wheel:
• Do not tap on the steering wheel or the steering
column shaft when removing the steering wheel.
• If you thread the puller bolts (D) into the wheel
hub more than five threads, the bolts will hit the
cable reel and damage it. To prevent this, install
a pair of jam nuts five threads up on each puller
bolt.
4. Remove the steering wheel puller, then remove the
steering wheel from the steering column.
03/07/29 09:49:04 61S0X050_170_0022
*01
S0X4A00F00000057161MFAT00
17-23
Steering Wheel Disassembly/Reassembly
STEERING WHEEL
RADIO REMOTE SWITCH
STEERING WHEEL REAR COVER
COVER
ACCESS PANEL
COVER
CRUISE CONTROL SET/RESUME SWITCH
HOOK PLATE
5 mm SCREWS
4 mm SCREWS
03/07/29 09:49:04 61S0X050_170_0023
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