Honda Odyssey 2004. Manual — part 344
01
S0X4A00J16170921101KBAT01
01
S0X4A00J16170955658KBAT02
Manual Sliding Door
20-18
20-18
Doors
Sliding Door Lower Roller Latch
Replacement
Sliding Door Hook Pin and Male
Stop Replacement
Fastener Locations
: Nut, 2
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
C
A
B
B
8 x 1.25 mm
22 N·m (2.2 kgf·m,
16 lbf·ft)
D
8 x 1.25 mm
22 N·m (2.2 kgf·m,
16 lbf·ft)
A
C
1. Remove the nuts, then loosen the cable adjusting
nuts (A) and disconnect the lower roller latch cable
(B) from the lower roller latch (C). Take care not to
bend the cable.
2. Install the lower roller latch in the reverse order of
removal, and note these items:
• Make sure the lower roller latch cable is
connected properly.
• Make sure the door locks and opens properly. If
necessary, adjust the lower roller lever cable
adjusting nuts.
1. Remove the hook cover (A), then remove the
sliding door hook pin (B) using a Torx T50 bit.
2. Remove the male stop cover (C), then remove the
sliding door male stop (D).
3. Install the hook pin and male stop in the reverse
order of removal. Apply thread liquid lock to the
sliding door hook pin and male stop before
reinstallation.
03/07/29 10:00:08 61S0X050_200_0020
02
01
01
S0X4A00J16160755691KBAT00
20-19
Power Sliding Door Motor Unit Replacement
Fastener Locations
A
: Bolt, 1
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf·ft)
B
: Screw, 2
B
B
C
A
C
B
A
B
A
NOTE:
• Be sure to disable the power sliding door by turning
the main switch off.
• Have an assistant help you when removing and
installing the power sliding door motor unit.
• Use seat covers to avoid damaging any surfaces.
• Take care not to scratch the center rail and body.
• Take care not to drop and damage the door.
• Put on gloves to protect your hands.
1. Place the vehicle on a firm, level surface when
removing and installing the door.
2. Remove these items:
• Taillight (see page 22-132)
• Sliding door (see page 20-25)
• Rear side trim panel (see page 20-60)
3. Remove the bolt (A) and screws (B), slide the center
rail cover (C) back and remove it.
4. Cut the quarter plastic cover (A) along the guide
line, as shown.
5. If equipped, pull and turn the adjusting pulley (B) of
the power sliding door motor unit (C) clockwise to
unfasten the power sliding door motor unit cable.
6. Remove the center roller (A) from the center rail.
7. If equipped, disconnect the power sliding door
motor unit cable (B) from the center roller. Take
care not to kink the cable.
(cont’d)
03/07/29 10:00:08 61S0X050_200_0021
01
02
*01
20-20
Doors
Power Sliding Door Motor Unit Replacement (cont’d)
Fastener Locations
: Bolt, 4
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf ft)
A
Fastener Locations
: Nut, 3
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf·ft)
B
Fastener Locations
: Bolt, 2
: Bolt, 2
A
B
C
: Bolt, 2
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf·ft)
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf·ft)
H
A
I
D
F
I
G
E
B
C
C
B
A
8. Remove the bolts securing the front pulley (A).
9. Remove the nuts securing the rear pulley (B).
10. Remove the bolts (A), loosen the bolts (B, C) and
move the bracket (D) upward. Disconnect the motor
unit connectors (E) and control unit connectors (F).
On the left door, disconnect the buzzer connector
(G). Remove the motor unit (H) through the body
opening. Take care not to kink the power sliding
door motor unit cable (I).
03/07/29 10:00:09 61S0X050_200_0022
*02
01
S0X4A00J46671027931KBAT00
20-21
20-21
Fuel Fill Door Switch Replacement
D
C
B
E
A
Forward
B
C
A
D
11. Install the motor unit in the reverse order of
removal, and note these items:
• Make sure the connectors are plugged in
properly, and the power sliding door cable is
routed properly.
• After setting the center roller on the center rail,
make sure the sliding door is open fully, and
adjust the tension to the power sliding door
motor unit cable in this sequence:
–1 Turn the adjusting pulley (A) counterclockwise
(left side), or clockwise (right side) until you
can see the front set mark (B) and rear set mark
(C) in the set position windows (D). Be sure
window area.
–2 If you cannot see the rear set mark, turn the
drum (E) clockwise (left side), or
counterclockwise (right side) gradually until
you can see the rear set mark.
–3
–4 After setting the tension, turn on the power
door master switch and operate the sliding
door once with the power sliding door switch.
–5 Turn off the master power door switch and
recheck the positions of the front and rear set
marks. Readjust and test as necessary.
–6 Reseal the quarter plastic cover as necessary.
12. Re-home the power sliding doors (see page 22-291).
NOTE: Put on gloves to protect your hands.
1. Remove these items:
• Third row seat belt retractor
(see step 3 on page 23-11)
• Quarter plastic cover, as necessary
2. Disconnect the fuel fill door switch connector (A),
release the cable (B) from the cable clip (C), turn the
switch (D) 90°, and remove it.
3. Install the switch in the reverse order of removal,
and make sure the connector is plugged in properly.
03/07/29 10:00:10 61S0X050_200_0023
the set mark is within the set position
Repeat steps 1 and 2 until the front and rear
same time.
set marks are within their windows at the
(see page 20-6)
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