Honda Odyssey 2004. Manual — part 343
03
01
02
S0X4A00J16170921301KBAT00
20-14
20-14
Doors
Sliding Door Panel Removal/
Installation (cont’d)
Sliding Door Outer Handle
Replacement
Fastener Locations
: Screw, 1
: Clip, 12
A
B
Fastener Locations
: Screw, 2
A
Fastener Locations
: Bolt
Power sliding door, 4
Manual sliding door, 3
6 x 1.0 mm
8 N·m (0.8 kgf·m,
6 lbf·ft)
B
A
C
D
4. Pry out the cap (A), and remove the screw. Release
the clips that hold the door panel (B) with the trim
pad remover used in step 1, then remove the door
panel. Remove the door panel with as little bending
as possible to avoid creasing or breaking it.
5. Install the door panel in the reverse order of
removal, and note these items:
• Replace any damaged clips.
• Push the clips into place securely.
6. For EX and EX-L models: Re-home the power
sliding doors (see page 22-291).
NOTE: Put on gloves to protect your hands.
1. Remove the door panel (see page 20-13).
2. Remove the screws, then remove the lock knob (A).
3. Pull the plastic cover back as necessary (see page
20-4).
4. Remove the lower bolt(s) and loosen the upper
bolts, release the door latch cable (A) and door auto
close cable or lower roller lock cable (B) from the
cable holder (C), then move the door lock remote
control (D) by sliding it up and rearward. Do not
remove the door lock remote control at this time.
Take care not to bend any of the cables.
03/07/29 10:00:04 61S0X050_200_0016
03
04
*01
20-15
Fastener Locations
: Bolt, 3
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
A
Fastener Location
: Clip, 1
A
B
D
F
E
A
C
G
I
B
H
5. Remove the bolts securing the outer handle (A).
6. While holding the outer handle protector (A),
release the clip by pulling out on the outer handle
(B), then remove the outer handle protector from
the door.
7. Note the distance (A) that the outer handle rod (B)
extends from the joint (C). Put a shop towel (D)
between the door opening (E) and the outer handle
(F), and use diagonal cutters (G) to pry the joint out
of the arm on the outer handle (H). Remove the
outer handle rod from the joint.
8. Replace the outer handle bushing (I).
9. Install the outer handle in the reverse order of
removal, and note these items:
• Make sure the door locks and opens properly.
• When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its perimeter.
10. For EX and EX-L models: Re-home the power
sliding doors (see page 22-291).
03/07/29 10:00:05 61S0X050_200_0017
01
S0X4A00J46671055675KBAT01
*01
S0X4A00J16170920801KBAT02
20-16
20-16
Doors
Sliding Door Lock Remote Control
Replacement
Sliding Door Latch Replacement
C
D
A
B
B
E
A
Fastener Locations
: Bolt, 3
A
’99-00 models ’01-04 models
6 x 1.0 mm
8 N·m
(0.8 kgf·m,
6 lbf·ft)
E
A
A
A
B
G
B
B
C
C
D
F
E
D
: Bolt, 3
B
NOTE: Put on gloves to protect your hands.
1. Remove the sliding door outer handle (see page 20-
14).
2. Disconnect the door latch cable (A) and door auto-
close cable or lower roller latch cable (B). If
equipped, disconnect the door lock actuator
connector (C) and power release actuator
connector (D). Then remove the door lock remote
control (E) through the hole in the door. Take care
not to bend any of the cables.
3. Install the door lock remote control in the reverse
order of removal, and note these items:
• Make sure the actuator connector(s) are plugged
in properly, and each cable is connected securely.
• Make sure the door locks and opens properly.
• When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its perimeter.
4. For EX and EX-L models: Re-home the power
sliding doors (see page 22-291).
NOTE: Put on gloves to protect your hands.
1. Remove these items:
• Door panel (see page 20-13)
• Plastic cover, as necessary (see page 20-4)
2. Remove the bolts (A) and the bolts (B).
Disconnect the door latch cable (C). If equipped,
disconnect the auto-close cable (D), lower roller
lever cable (E), and power door closer connector (F).
Then remove the latch (G) through the hole in the
door.
03/07/29 10:00:06 61S0X050_200_0018
02
03
01
S0X4A00J16170921111KBAT00
Power sliding door
Power Sliding Door
20-17
20-17
Sliding Door Lower Roller Lever
Replacement
D
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
B
A
D
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m,
7.2 ·ft)
A
C
Fastener Locations
: Nut, 2
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
B
A
C
D
3. Install the latch in the reverse order of removal, and
note these items:
• Make sure the door locks and opens properly.
• If necessary, move the adjusting plate (A) to
adjust the door latch cable (B) and the auto-close
cable (C).
• Apply liquid thread lock to the adjusting plate
mounting bolt (D) before reinstallation.
• When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its perimeter.
4. For EX and EX-L models: Re-home the power
sliding doors (see page 22-291).
1. For EX and EX-L models: Disable the power sliding
doors by turning off the main switch.
2. Remove the nuts, then loosen the cable adjusting
nuts (A) and disconnect the lower roller lever cable
(B) from the lower roller lever (C). Take care not to
bend the cable.
3. Install the lower roller lever in the reverse order of
removal, and note these items:
• Make sure the lower roller cable is connected
properly.
• With the door fully open, make sure the power
sliding door handle switch (D) makes a clicking
sound as soon as the inner or outer door handle
is pulled. If necessary, adjust the cable adjusting
nuts.
• Check the sliding door operation. Make sure the
sliding door operates properly when the outside
handle is pulled (sliding door in the open
position; the sliding door closes fully).
03/07/29 10:00:07 61S0X050_200_0019
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