Honda Odyssey 2004. Manual — part 349
*01
S0X4A00J54400055651DAAT10
20-38
Glass
Component Location Index - Sliding Door Glass-Quarter Glass
QUARTER GLASS LOCK
(Manual type)
LOCK PIN
E-RING
QUARTER GLASS
OPENER
(Power type)
QUARTER GLASS
ATTACHMENT
RETAINER CLIP
CAP
SEAL
RUBBER DAM
UPPER SEAL
MOLDING
ATTACHMENT PIN
QUARTER GLASS
QUARTER GLASS HINGE BASE
CLIP B, 1
(Self-adhesive-type, glass side)
SLIDING DOOR GLASS
CLIP A, 3
(Self-adhesive-type, glass side)
Replacement, page 20-55
Replacement, page 20-56
Replacement, page 20-49
03/07/29 10:00:23 61S0X050_200_0040
01
*01
03
S0X4A00J54400065501KBAT00
20-39
Windshield Replacement
A
B
A
B
A
B
F
A
D
F
A
D
C
E
A
A
NOTE:
• Put on gloves to protect your hands.
• Use seat covers to avoid damaging any surfaces.
• Wear eye protection while cutting the glass adhesive
with piano wire.
1. Remove these items:
• Rearview mirror (see page 20-36)
• Windshield wiper arms and cowl cover (see page
22-231)
2. Remove the molding (A) from the edge of the
windshield (B). If necessary, cut the molding with a
utility knife.
3. If the old windshield will be reinstalled, make
alignment marks across the glass and body with a
grease pencil.
4. Pull down the front portion of the headliner (see
page 20-62). Take care not to bend the headliner
excessively, or you may crease or break it.
5. Apply protective tape (A) along the edge of the
dashboard (B) and body as shown. Using an awl,
make a hole through the rubber dam (C), adhesive
(D), and dashboard seal (E) from inside the vehicle.
Push a piece of piano wire (F) through the hole, and
wrap each end around a piece of wood.
6. With a helper on the outside, pull the piano wire (A)
back and forth in a sawing motion. Hold the piano
wire as close to the windshield as possible to
prevent damage to the body and dashboard.
Carefully cut through the rubber dam and adhesive
around the entire windshield.
7. Carefully remove the windshield.
(cont’d)
03/07/29 10:00:24 61S0X050_200_0041
04
*02
20-40
Glass
Windshield Replacement (cont’d)
A
Alignment dot location
H
A
B
H
D
H
A
D
F
B
E
C
C
G
C
G
E
12.5 mm
(0.49 in.)
11 mm (0.43 in.)
21.5 m
(0.85 in.)
8. With a knife, scrape the old adhesive smooth to a
thickness of about 2 mm (0.08 in.) on the bonding
surface around the entire windshield opening
flange:
• Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper
bonding.
• Remove the rubber dam and fasteners from the
body.
9. Clean the body bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil,
grease and water from getting on the clean surface.
10. If the old windshield will be reinstalled, use a putty
knife to scrape off all of the old adhesive, the
rubber dam and the dashboard seal, from the
windshield. Clean the shaded portion of the
windshield (A) with alcohol where new adhesive
will be applied. Make sure the bonding surface is
kept free of water, oil and grease.
11. Attach the upper rubber dam (A), side rubber dam
(B), and lower rubber dam (C) with adhesive tape
(NITTO 501M, or equivalent). Attach the fasteners
(D) with adhesive tape (3M 4215, or equivalent) and
dashboard seal (E) to the inside face of the
windshield (F) as shown:
• Be sure the side rubber dam, lower rubber dam
and dashboard seal line up with the alignment
marks (G).
• Be sure the fasteners, upper rubber dam and the
upper side of the side rubber dam line up with
the alignment dots (H).
• Be careful not to touch the windshield where
adhesive will be applied.
03/07/29 10:00:25 61S0X050_200_0042
06
07
20-41
B
50 mm
(2 in.)
A
50 mm
(2 in.)
: Apply primer here.
D
E
C
B
A
A
C
12. Apply primer (3M N-200, or equivalent) to the areas
between the alignment marks (A) and alignment
dots (B) to the edge of the windshield. Be careful
not to touch the windshield where adhesive will be
applied.
13. Attach the molding (A) with adhesive tape (B)
(3M 4212, or equivalent) to the edge of the
windshield (C):
• Be sure the alignment mark (D) of the molding
lines up with the alignment mark (E) of the
windshield.
• Be careful not to touch the windshield where
adhesive will be applied.
(cont’d)
03/07/29 10:00:25 61S0X050_200_0043
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