Honda Odyssey 2004. Manual — part 203
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14-206
Shafts and Clutches
Mainshaft Disassembly, Inspection, and Reassembly
THRUST WASHER,
27 x 47 x 5 mm
226 N·m (23.0 kgf·m, 166 lbf·ft)
0
167 N·m (17.0 kgf·m, 123 lbf·ft)
CONICAL SPRING WASHER
IDLER GEAR
TRANSMISSION
HOUSING BEARING
3RD/4TH CLUTCH ASSEMBLY
O-RINGS
THRUST SHIM, 41 x 73 mm
3RD GEAR
THRUST NEEDLE BEARING
4TH GEAR
4TH GEAR COLLAR
MAINSHAFT
SEALING RINGS,
32 mm
SEALING RINGS,
29 mm
SET RING
LOCKNUT (FLANGE NUT)
NEEDLE BEARINGS
THRUST NEEDLE BEARING
THRUST NEEDLE BEARING
NEEDLE BEARING
THRUST NEEDLE BEARING
NEEDLE BEARING
6 x 1.0 mm
9.8 N·m (1.0 kgf·m,
7.2 lbf·ft)
PITOT FLANGE
1. Lubricate all parts with ATF during reassembly.
2. Check the clearance of the 3rd/4th clutch assembly (see page 14-207).
3. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
4. Inspect the splines for excessive wear and damage.
5. Check shaft bearing surfaces for scoring, scratches, and excessive wear.
6. Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
7. Install the conical spring washer and 41 x 73 mm thrust shim in the direction shown.
8. Inspect condition of the sealing rings. If the sealing rings are worn, distorted, or damaged, replace them (see page
14-208).
Replace.
Replace.
Selective part
Install sealing ring
mating faces as shown.
Replace.
03/07/29 09:35:26 61S0X050_140_0209
−
−
11
12
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Standard: 0.03
0.11 mm (0.001
0.004 in.)
THRUST SHIM, 41 x 73 mm
No.
Part Number
Thickness
14-207
3rd/4th Clutch Clearance Inspection
A
B
C
D
F
C
A
B
C
E
F
1. Remove the O-rings from the mainshaft.
2. Assemble the 41 x 73 mm thrust shim (A), 3rd/4th
clutch assembly (B), and 4th gear collar (C) on the
mainshaft (D).
3. Hold the 4th gear collar (C) against the clutch
assembly (B), then measure the clearance between
the clutch guide (E) and the 4th gear collar with a
feeler gauge (F) in at least three places. Use the
average as the actual clearance.
4. If the clearance is out of standard, remove the
thrust shim and measure its thickness.
5. Select and install a new shim, then recheck.
1
90414-P7T-000
7.85 mm (0.309 in.)
2
90415-P7T-000
7.90 mm (0.311 in.)
3
90416-P7T-000
7.95 mm (0.313 in.)
4
90417-P7T-000
8.00 mm (0.315 in.)
5
90418-P7T-000
8.05 mm (0.317 in.)
6
90419-P7T-000
8.10 mm (0.319 in.)
6. After replacing the thrust shim, make sure the
clearance is within standard.
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14-208
Shafts and Clutches
Mainshaft Sealing Ring Replacement
The sealing rings are synthetic resin with chamfered
ends. Check the condition of the sealing rings, and
replace them only if they are worn, distorted, or
damaged.
1. For a better fit, squeeze sealing rings together
slightly before installing them.
2. Apply ATF to the new sealing rings then install
them on the mainshaft.
3. After installing the sealing rings, verify the
following:
• The rings are fully seated in the groove.
• The rings are not twisted.
• The chamfered ends of the rings are properly
joined.
03/07/29 09:35:27 61S0X050_140_0211
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14-209
Countershaft Disassembly, Inspection, and Reassembly
226 N·m (23.0 kgf·m, 166 lbf·ft)
0
167 N·m (17.0 kgf·m, 123 lbf·ft)
CONICAL SPRING WASHER
IDLER GEAR
TRANSMISSION HOUSING
BEARING
THRUST NEEDLE BEARING
3RD GEAR
NEEDLE BEARING
4TH GEAR
COUNTERSHAFT
PARK GEAR
1ST GEAR
COTTERS, 31 mm
BALL BEARING
2ND GEAR
REVERSE GEAR
REVERSE SELECTOR
SNAP RING
DISTANCE COLLAR
BEARING HUB
REVERSE SELECTOR HUB
LOCKNUT (FLANGE NUT)
NEEDLE BEARING
NEEDLE BEARING
THRUST NEEDLE
BEARING
1. Remove the locknut, and take off components down to the reverse selector hub.
2. Remove the reverse selector hub, 3rd gear, and 1st gear (see page 14-210).
3. Check the bearing in the bearing hub for wear and rough movement. If the bearing is worn or damaged, replace it
(see page 14-212).
4. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
5. Check the splines for excessive wear and damage.
6. Check the shaft bearing surfaces for scoring, scratches, and excessive wear.
7. Lubricate all parts with ATF, and reassemble the shafts and gears.
8. Install the conical spring washer, reverse selector, reverse selector hub, and distance collar in the direction shown.
Replace.
Selective part
Replace.
Left-hand threads
03/07/29 09:35:28 61S0X050_140_0212
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