Honda Odyssey 2004. Manual — part 204
01
02
S0X4AA0E10410917451KAAT60
14-210
Shafts and Clutches
Countershaft Reverse Selector Hub, 3rd Gear, and 1st Gear Removal
C
A
B
C
B
A
1. Remove the reverse selector hub (A) and the 4th
gear (B) from the countershaft with a press. Place a
shaft protector (C) between the countershaft and
press to prevent damaging the countershaft.
NOTE: Some reverse selector hubs are not press-
fitted, and can be removed without using a puller.
2. Remove the needle bearing, snap ring, distance
collar, and 31 mm cotters from the countershaft.
3. Remove the 1st gear (A) and 3rd gear (B) together
from the countershaft with a press. Place a shaft
protector (C) between the countershaft and press to
prevent damaging the countershaft.
03/07/29 09:35:28 61S0X050_140_0213
*01
*02
S0X4AA0E10410917451KCAT60
Special Tools Required
14-211
Countershaft Reverse Selector Hub, 3rd Gear, and 1st Gear Installation
C
B
D
A
07746-0030100
A
B
C
Driver, 40 mm I.D. 07746-0030100
1. Apply ATF to the parts.
2. Align the shaft splines with those on 1st gear, then
press the countershaft (A) into the 1st gear (B) with
a press.
• Place an attachment (C) between the press and
countershaft to prevent damaging the
countershaft.
• Stop pressing the countershaft when the 1st gear
contacts the final drive gear (D).
3. Align the shaft splines with those on 3rd gear, then
press the countershaft into the 3rd gear with a
press.
• Place an attachment between the press and
countershaft to prevent damaging the
countershaft.
• Stop pressing the countershaft when the 3rd gear
contacts the 1st gear.
4. Install the 31 mm cotters, distance collar, snap ring,
needle bearing, and 4th gear (A) on the
countershaft.
5. Slide the reverse selector hub (B) over the
countershaft (C), and then press it into place with
the special tool and a press.
NOTE: Some reverse selector hubs are not press-
fitted and can be installed without using the special
tool and a press.
03/07/29 09:35:29 61S0X050_140_0214
*01
*02
S0X4AA0E10410917422KBAT00
Special Tools Required
14-212
Shafts and Clutches
Countershaft Bearing Hub/Bearing Replacement
07746-0010300
B
A
07749-0010000
07749-0010000
07746-0010500
• Driver 07749-0010000
• Attachment, 42 x 47 mm 07746-0010300
• Attachment, 62 x 68 mm 07746-0010500
1. Check the bearing for wear, damage, and rough
movement. If the bearing is worn or damaged,
replace it.
2. Remove the bearing (A) from the bearing hub with
the special tools, a bearing separator (B) and a
press.
3. Install the new bearing on the bearing hub with the
special tools and a press.
03/07/29 09:35:29 61S0X050_140_0215
*01
S0X4AA0E10411300000MEAT00
→ →
14-213
Secondary Shaft Disassembly, Inspection, and Reassembly
226 N·m (23.0 kgf·m, 166 lbf·ft)
0
167 N·m (17.0 kgf·m, 123 lbf·ft)
CONICAL SPRING WASHER
IDLER GEAR
TRANSMISSION
HOUSING BEARING
THRUST NEEDLE
BEARING
THRUST NEEDLE
BEARING
NEEDLE BEARING
SECONDARY SHAFT
NEEDLE BEARING
1ST GEAR
COTTERS, 32 mm
BALL BEARING
SNAP RING
O-RINGS
2ND GEAR
THRUST NEEDLE
BEARING
COTTER RETAINER
SEALING RINGS, 25 mm
SPLINED WASHER,
38 x 56.5 mm
THRUST NEEDLE
BEARING
THRUST SHIM, 37 x 55 mm
1ST/2ND CLUTCH
ASSEMBLY
LOCKNUT (FLANGE NUT)
1. Remove the locknut, and disassemble the shaft and gears.
2. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
3. Check clearance of the secondary shaft assembly (see page 14-214).
4. Check the splines for excessive wear and damage.
5. Check the shaft bearing surfaces for scoring, scratches, and excessive wear.
6. Check the idler gear bearing for wear and rough movement. If the bearing is worn or damaged, replace it (see
page 14-216).
7. Before installing the O-rings, wrap the shaft splines with tape to prevent damage to the O-rings.
8. Lubricate all parts with ATF during reassembly.
9. Install the conical spring washer and 38 x 56.5 splined washer in the direction shown.
Replace.
Replace.
Selective part
Selective part
Replace.
Left-hand threads
03/07/29 09:35:30 61S0X050_140_0216
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