Honda Odyssey 2004. Manual — part 30
*05
*06
*07
*08
4-40
Charging System
Alternator Overhaul (cont’d)
A
B
C
7. Remove the four bolts, then remove the rear
housing assembly (A), washer (B), and rear bearing
cover (C).
8. If you are not replacing the front bearing and/or
rear bearing, go to step 15. Otherwise, remove the
rotor from the drive end housing.
9. Inspect the rotor shaft for galling, and inspect the
bearing journal surface in the drive end housing for
seizure marks.
• If the rotor is damaged, replace the rotor
assembly.
• If the rotor is OK, go to step 10.
10. Remove the front bearing retainer plate.
11. Drive out the front bearing with a brass drift and
hammer.
03/07/29 09:08:17 61S0X050_040_0040
*09
*10
*11
Alternator Brush Inspection
Alternator Brush Length
Standard (New): 10.5 mm (0.41 in.)
Service Limit:
1.5 mm (0.06 in.)
Rotor Slip Ring Test
4-41
07749-0010000
07746-0010300
B
A
A
B
C
12. With a hammer and special tools, install a new
front bearing in the drive end housing.
13. Measure the length of both brushes (A) with vernier
calipers (B).
• If either brush is shorter than the service limit,
replace the brush holder assembly.
• If the brush length is OK, go to step 14.
14. Check that there is continuity between the slip rings
(A).
• If there is continuity, go to step 15.
• If there is no continuity, replace the rotor
assembly.
15. Check that there is no continuity between each slip
ring and the rotor (B) and the rotor shaft (C).
• If there is no continuity, replace the rear housing
assembly, and go to step 16.
• If there is continuity, replace the rotor assembly.
16. Reassemble the alternator in reverse order of
disassembly, and note these items:
• Be careful not to get any grease or oil on the slip
rings.
• If you removed the pulley, tighten its locknut to
111 N·m (11.3 kgf·m, 81.7 lbf·ft) when you
reinstall it.
03/07/29 09:08:17 61S0X050_040_0041
*01
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4-42
Cruise Control
Component Location Index
BRAKE PEDAL POSITION SWITCH
MAIN SWITCH
CRUISE CONTROL INDICATOR
(Built into gauge assembly)
SET/RESUME/CANCEL
SWITCH
CRUISE CONTROL UNIT
CRUISE CONTROL ACTUATOR
ACTUATOR CABLE
TRANSMISSION RANGE SWITCH
Test, page 4-51
Pedal Height Adjustment,
page 19-6
Test:
1999-2001 models, page 4-50
2002-2004 models, page 4-50
Replacement:
1999-2001 models, page 4-50
2002-2004 models, page 4-50
Test, page 4-51
Replacement,
page 4-51
Input Test, page 4-48
Adjustment, page 4-52
Test:
1999-2001 models, page 14-173
2002-2004 models, page 14-403
03/07/29 09:08:20 61S0X050_040_0042
*01
S0X4A08A14500000000EAAT00
−
−
−
−
−
−
[
]
4-43
Circuit Diagram
1
2
G501
WHT/YEL
2
3
BLK
4
3
G101
BLU/GRN
BLK
BLK
BLK
LT BLU
BRN
BRN/BLK
BRN/WHT
CRUISE CONTROL UNIT
DIMMING CIRCUIT
SET
WHT/BLK
GRY
LT GRN
LT GRN
BLU/BLK
RED/BLK
LT GRN/RED
LT GRN/BLK
4
3
BLK/YEL
RED/BLK
RED/BLK
RED
BLK
LT GRN
BLK/YEL
No.41 (120A)
BATTERY
IGNITION SWITCH
IG1
BAT
UNDER HOOD FUSE/RELAY BOX
No.42 (50A)
WHT
PCM
(15A)
No.6
(20A)
No.47
2
1
2
1
5
BLU/RED
HORN
5
2
6
7
13
9
11
1
14
3
BLK
10
LT GRN/BLU
HORN SWITCH
12
BLU/WHT
4
BLK/YEL
PCM
No.9 (10A)
YEL
BLK/YEL
BLK
G201
1
4
3
8
CRUISE
CONTROL
MAIN
SWITCH
(5)
(4)
(7)
(2)
(2)
( ) : 2002 2004models
•
•
IG1 HOT in ON (II)
and START (III)
DRIVER’S UNDER DASH
FUSE/RELAY BOX
COMBINATION
LIGHT SWITCH
INDICATOR
(0.84W)
LIGHT
(0.84W)
HORN
RELAY
CABLE
REEL
CRUISE
CONTROL
SET/
CANCEL
RESUME
SWITCH
RE
SUME
CAN
CEL
BRAKE PEDAL
POSITION
SWITCH
DRIVER’S
UNDER DASH
FUSE/RELAY
BOX
GAUGE
ASSEMBLY
CABLE
REEL
CRUISE
INDICATOR
(1.2W)
GAUGE
ASSEMBLY
CRUISE CONTROL
ACTUATOR
TRANSMISSION
RANGE
SWITCH
ON : 2, D3, D4
03/07/29 09:08:21 61S0X050_040_0043
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