Honda Odyssey 2004. Manual — part 67
02
03
16
04
Removal
1999-2001 models:
2002-2004 models:
1999-2001 models:
2002-2004 models:
9-4
Intake Manifold and Exhaust System
Intake Manifold Removal and Installation (cont’d)
B
A
B
B
A
A
C
B
D
A
C
B
D
1. Remove the intake manifold cover (A) and ignition
coil cover(s) (B).
2. Remove the evaporative emission (EVAP) canister
hose (A) (1999-2001 models) or vacuum hose (A)
(2002-2004 models).
3. Remove the vacuum hose(s) (B) and breather pipe
(C), then remove the intake air duct (D).
03/07/29 09:14:16 61S0X050_090_0004
*01
05
*02
1999-2001 models:
2002-2004 models:
9-5
C
B
C
A
B
A
C
A
B
4. Remove the throttle cable (A) and cruise control
cable (B) by loosening the locknuts (C), then slip the
cable ends out of the accelerator linkage. Take care
not to bend the cables when removing them.
Always replace any kinked cable with a new one.
5. Remove the engine wire harness connectors and
wire harness clamps from the intake manifold.
• Intake air temperature (IAT) sensor connector
• Idle air control (IAC) valve connector
• Throttle position (TP) sensor connector
• Manifold absolute pressure (MAP) sensor
connector
• Evaporative emission (EVAP) canister purge
valve connector (2002-2004 models)
6. Remove the brake booster vacuum hose (A) and
positive crankcase ventilation (PCV) hose (B).
7. Remove the vacuum hoses (C) (1999-2001 models).
(cont’d)
03/07/29 09:14:17 61S0X050_090_0005
19
06
*06
07
1999-2001 models:
2002-2004 models:
9-6
Intake Manifold and Exhaust System
Intake Manifold Removal and Installation (cont’d)
B
A
B
A
B
C
A
C
B
8. Remove the breather hose (A) and water bypass
hoses (B), then plug the water bypass hoses.
9. Remove the EVAP canister hose (C) (2002-2004
models).
10. Remove the intake manifold (1999-2001 models).
11. Remove the upper cover (A), then remove the
intake manifold (B) and spacer (C) (2002-2004
models).
03/07/29 09:14:18 61S0X050_090_0006
21
*03
*04
Installation
Specified torque:
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
1999-2001 models:
2002-2004 models:
Specified torque:
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
9-7
1. Put the gasket and spacer on the injector base
(2002-2004 models).
2. Install the intake manifold. Tighten the bolts and
new intake manifold gasket.
3. Install the upper cover. Tighten the bolts and nuts
sequentially in two or three steps. Always use a
new intake manifold gasket (2002-2004 Models).
(cont’d)
03/07/29 09:14:19 61S0X050_090_0007
nuts sequentially in two or three steps. Always use a
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