Honda Odyssey 2004. Manual — part 68
14
08
09
*05
1999-2001 models:
2002-2004 models:
1999-2001 models:
2002-2004 models:
9-8
Intake Manifold and Exhaust System
Intake Manifold Removal and Installation (cont’d)
B
A
B
A
B
C
B
A
C
A
B
4. Install the breather hose (A) and water bypass
hoses (B).
5. Install the EVAP canister hose (C) (2002-2004
models).
6. Install the brake booster vacuum hose (A) and PCV
hose (B).
7. Install the vacuum hoses (C) (1999-2001 models).
8. Install the throttle cable, then adjust the cable (see
page 11-242).
9. Install the cruise control actuator cable, then adjust
the cable (see page 4-52).
03/07/29 09:14:20 61S0X050_090_0008
10
11
12
13
1999-2001 models:
2002-2004 models:
1999-2001 models:
2002-2004 models:
9-9
A
C
B
D
A
C
B
D
A
A
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
B
B
A
6 x 1.0 mm
12 N·m (1.2 kgf·m,
8.7 lbf·ft)
10. Install the intake air duct (A), then install the
vacuum hose(s) (B) and breather pipe (C).
11. Install the EVAP canister hose (D) (1999-2001
models) or vacuum hose (D) (2002-2004 models).
12. Install the ignition coil cover(s) (A) and intake
manifold cover (B).
13. Clean up any spilled engine coolant.
14. After installation, check that all tubes, hoses and
connectors are installed correctly.
15. Refill the radiator with engine coolant, and bleed
air from the cooling system with the heater valve
open (see step 8 on page 10-13).
03/07/29 09:14:22 61S0X050_090_0009
01
02
S0X4A00A18400025501KDAT00
FRONT:
REAR:
9-10
Intake Manifold and Exhaust System
Exhaust Manifold Removal and Installation
8 x 1.25 mm
22 N·m (2.2 kgf·m,
16 lbf·ft)
FRONT EXHAUST MANIFOLD
SELF-LOCKING NUT
8 x 1.25 mm
31 N·m (3.2 kgf·m,
23 lbf·ft)
GASKET
COVER
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
REAR EXHAUST MANIFOLD
COVER
SELF-LOCKING NUT
8 x 1.25 mm
31 N·m (3.2 kgf·m, 23 lbf·ft)
GASKET
NOTE:
• Use new gaskets and self-locking nuts when reassembling.
• Check for folds or scratches on the surfaces of the gaskets.
Apply engine oil to the
nut threads.
Replace.
Replace.
Apply engine oil to the
nut threads.
Replace.
Replace.
03/07/29 09:14:22 61S0X050_090_0010
01
S0X4A00A18400025601KBAT00
9-11
Exhaust Pipe and Muffler Replacement
MUFFLER
SECONDARY HEATED
OXYGEN SENSOR
(SECONDARY HO2S)
44 N·m
(4.5 kgf·m, 33 lbf·ft)
GASKET
GASKET
THREE WAY
CATALYTIC
CONVERTER
(TWC)
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
THREE WAY CATALYTIC
CONVERTER (TWC)
TIGHTENING SEQUENCE
10 x 1.25 mm
38 N·m (3.9 kgf·m, 28 lbf·ft)
SELF-LOCKING NUT
10 x 1.25 mm
33 N·m
(3.4 kgf·m, 25 lbf·ft)
SELF-LOCKING NUTS
10 x 1.25 mm
54 N·m (5.5 kgf·m, 40 lbf·ft)
GASKETS
EXHAUST PIPE A
PRIMARY HEATED OXYGEN
SENSOR
(PRIMARY HO2S)
44 N·m (4.5 kgf·m, 33 lbf·ft)
SELF-LOCKING NUT
10 x 1.25 mm
33 N·m
(3.4 kgf·m, 25 lbf·ft)
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
HEAT SHIELD
HEAT SHIELD
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
NOTE: Use new gaskets and self-locking nuts when reassembling.
Replace.
Replace.
Replace.
Replace.
Replace.
Replace.
03/07/29 09:14:23 61S0X050_090_0011
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