Honda Odyssey 2004. Manual — part 351
04
*02
20-46
Glass
Rear Window Replacement (cont’d)
A
Fastener Locations
: Fastener, 2
A
: Fastener, 2
B
3 mm
(0.12 in.)
D
F
C
F
F
A
B
D
E
B
F
F
A
7. With a putty knife, scrape the old adhesive smooth
to a thickness of about 2 mm (0.08 in.) on the
bonding surface around the entire rear window
opening flange:
• Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper
bonding.
• Remove the fasteners from the tailgate.
8. Clean the tailgate bonding surface with a sponge
dampened in alcohol. After cleaning, keep oil,
grease and water from getting on the surface.
9. If the old rear window will be reinstalled, use a
putty knife to scrape off all of the old adhesive and
rubber dam from the rear window. Clean the
shaded portion of the rear window (A) with alcohol
where new adhesive is to be applied. Make sure the
bonding surface is kept free of water, oil and
grease.
10. Attach the upper corner fasteners (A) and lower
corner fasteners (B) with adhesive tape (3M 5312,
or equivalent). Attach the upper spacer (C) and
lower rubber dam (D) with adhesive tape (NITTO
501M, or equivalent) to the inside surface of the
rear window (E) as shown:
• Be sure the fasteners, upper spacer and rubber
dam line up with alignment marks (F).
• Be careful not to touch the rear window where
adhesive will be applied.
03/07/29 10:00:29 61S0X050_200_0048
06
07
*03
20-47
Fastener Locations
A
Fastener, 2
B
Fastener, 2
A
B
A
B
A
: Apply glass primer here.
12 mm (0.47 in.)
7 mm
(0.28 in.)
A
10 mm
(0.39 in.)
2 mm
(0.08 in.)
A
C
12 mm (0.47 in.)
B
A
11. Attach the upper corner fasteners (A) and lower
corner fasteners (B) with adhesive tape (3M 5312,
or equivalent) to the tailgate as shown.
12. Set the rear window in the opening, and center it.
Make alignment marks (A) across the rear window,
tailgate and body with a grease pencil at the four
points shown. Be careful not to touch the rear
window where adhesive will be applied.
13. Remove the rear window.
14. With a sponge, apply a light coat of glass primer
along the edge of the rear window (A) lower rubber
dam (B) as shown, then lightly wipe it off with
gauze or cheesecloth:
• With the printed dots (C) on the rear window as a
guide, apply the glass primer to both side
portions of the rear window.
• Do not apply body primer to the rear window,
and do not get tailgate and glass primer sponges
mixed up.
• Never touch the primed surfaces with your hands.
If you do, the adhesive may not bond to the rear
window properly, causing a leak after the rear
window is installed.
• Keep water, dust, and abrasive materials away
from the primed surface.
(cont’d)
03/07/29 10:00:29 61S0X050_200_0049
09
*04
02
20-48
Glass
Rear Window Replacement (cont’d)
20 mm (0.79 in.)
9 mm (0.35 in.)
20 mm
(0.79 in.)
2 mm (0.08 in.)
20 mm
(0.79 in.)
: Apply body primer here.
10 mm (0.39 in.)
7 mm (0.27 in.)
A
B
A
2 mm (0.08 in.)
B
A
C
B
A
9 mm (0.35 in.)
13 mm
(0.51 in.)
2 mm (0.08 in.)
8 mm (0.31 in.)
A
15. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the rear
window opening flange. Let the body primer dry for
at least 10 minutes:
• Do not apply glass primer to the body, and be
careful not to mix up glass and body primer
sponges.
• Never touch the primed surfaces with your hands.
16. Before filling a cartridge with adhesive, cut a ‘‘V’’ in
the end of the nozzle (A) as shown.
17. Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive (A)
around the edge of the rear window (B) as shown.
With the printed dots (C) on the rear window as a
guide, apply the adhesive to both side portions of
the rear window.
Apply the adhesive within 30 minutes after
applying the glass primer. Make a slightly thicker
bead at each corner.
03/07/29 10:00:30 61S0X050_200_0050
12
01
S0X4A00J54400055651KBAT00
20-49
20-49
Sliding Door Glass Replacement
A
B
A
C
B
C
C
18. Use suction cups (A) to hold the rear window over
the opening, align it with the alignment marks (B)
you made in step 12, and set it down on the
adhesive. Lightly push on the rear window until its
edges are fully seated on the adhesive all the way
around. Do not open or close the doors until the
adhesive is dry.
19. Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted
surface or the rear window, use a soft shop towel
dampened with alcohol.
20. Let the adhesive dry for at least 1 hour, then spray
water over the rear window and check for leaks.
Mark the leaking areas, let the rear window dry,
then seal with sealant. Let the vehicle stand for at
least 4 hours after rear window installation. If the
vehicle has to be used within the first 4 hours, it
must be driven slowly.
21. Reinstall all remaining removed parts.
NOTE: Advise the customer not to do the following
things for 2 to 3 days:
• Slam the doors with all the windows rolled up.
• Twist the body excessively (such as when going
in and out of driveways at an angle or driving
over rough, uneven roads).
NOTE:
• Put on gloves to protect your hands.
• Use seat covers to avoid damaging any surfaces.
• Wear eye protection while cutting the glass adhesive
with piano wire.
1. Remove the sliding door panel (see page 20-13).
2. Remove the upper seal (A) and molding (B) from
the edge of the glass (C). If necessary, cut the upper
seal and molding with a utility knife.
(cont’d)
03/07/29 10:01:33 61S0X050_200_0051
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