Honda Odyssey 2004. Manual — part 23
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*08
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*10
Starter Brush Inspection
Brush Length
Standard (New): 15.8
16.2 mm (0.62
0.64 in.)
Service Limit:
11.0 mm (0.43 in.)
Starter Brush Holder Test
Spring Tension:
15.7
17.7 N (1.6
1.8 kgf, 3.53
3.97 lbf)
4-12
Starting System
Starter Overhaul (cont’d)
B
A
A
B
B
C
A
11. Measure the brush length. If it is not within the
service limit, replace the brush holder assembly.
12. Check that there is no continuity between the (
)
brush holder (A) and (
) brush holder (B). If there
is continuity, replace the brush holder assembly.
13. Insert the brush (A) into the brush holder, and bring
the brush into contact with the commutator, then
attach a spring scale (B) to the spring (C). Measure
the spring tension at the moment the spring lifts off
the brush.
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Overrunning Clutch Inspection
4-13
B
A
A
B
14. Pry back each brush spring with a screwdriver, then
position the brush about halfway out of its holder,
and release the spring to hold it there.
15. Install the armature in the housing. Next, pry back
each brush spring again, and push the brush down
until it seats against the commutator, then release
the spring against the end of the brush.
NOTE: To seat new brushes, slip a strip of
500 or
600 sandpaper, with the grit side up, between the
commutator and each brush, and smoothly rotate
the armature. The contact surface of the brushes
will be sanded to the same contour as the
commutator.
16. Install the starter end cover (A) to retain the brush
holder (B).
17. Slide the overrunning clutch along the shaft.
Replace it if it does not slide smoothly.
18. Rotate the overrunning clutch (A) both ways. If it
does not lock in either direction or it locks in both
directions, replace it.
19. If the starter drive gear (B) is worn or damaged,
replace the overrunning clutch assembly; the gear
is not available separately.
Check the condition of the torque converter ring
gear if the starter drive gear teeth are damaged.
20. Reassemble the starter in reverse order of
disassembly.
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4-14
Ignition System
Component Location Index
IGNITION COIL
SPARK PLUG
Replacement, page 4-17
Inspection, page 4-18
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4-15
Circuit Diagram
No.7 (15A)
: 2001 2004 models
: 1999 2000 models
No.11 (15A)
PCM
: Ignition Control Module
ICM
G101
No.5
BLK/RED
BLK/YEL
ICM
BLK
BLK
ICM
BLK/YEL
WHT/BLU
No.6
No.4
YEL
BLK/YEL
ICM
BLK
No.3
BLK
ICM
BLK/YEL
BLU
RED
BLK/YEL
ICM
BLK
No.2
No.1
BLK
ICM
BLK/YEL
YEL/GRN
BLK/YEL
*
BLK/YEL
IG1
BAT
IGNITION SWITCH
No.41 (120A)
UNDER HOOD FUSE/RELAY BOX
BATTERY
WHT
No.42 (50A)
IG1 HOT in ON (II)
and START (III)
DRIVER’S
UNDER DASH
FUSE/RELAY
BOX
IGNITION
COILS
SPARK
PLUGS
*
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