Honda Odyssey 2004. Manual — part 346
02
03
20-26
Doors
Sliding Door Removal/Installation (cont’d)
A
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
Fasterner Locations
: Bolt, 2
A
C
D
B
5. Remove the bolts securing the center roller (A)
while holding the sliding door.
6. Move the door (A) slightly until the lower roller
subbase (B) lines up with the notch (C) in the lower
rail (D). While holding the door, remove the lower
roller subbase from the lower rail through the
notch.
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04
*01
20-27
D
C
B
A
Lower
Center
C
B
A
D
7. Hold the bottom of the door (A) away from the
body, and gently slide it forward until the upper
roller (B) lines up with the notch (C) in the upper rail
(D). While holding the door, remove the upper
roller from the upper rail through the notch.
8. Remove the sliding door. Take care not to drop the
door.
9. Install the door in the reverse order of removal, and
note these items:
• Clean the groove portion of each rail, and apply
multipurpose grease to the lower roller (A)
moving portion of the lower roller plate (B) and
stop spring (C). If equipped with the power
sliding door, apply multipurpose grease to the
corner portion of the center rail (D), as shown.
• Apply multipurpose grease evenly along the
entire length of the lower roller plate (B).
• Make sure the door opens properly and locks
securely.
• Check the door alignment, and if necessary,
adjust it (see page 20-28).
• Check for water leaks (see step 7 on page 20-23).
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01
02
03
*01
S0X4A00J16170900000MBAT00
20-28
Doors
Sliding Door Position Adjustment
A
B
A
A
REAR GAP 8.5 mm (0.33 in.) or
SMALLER
FRONT GAP 4.5 mm (0.18 in.) or
LARGER
NOTE: For EX models, be sure to disable the power
sliding door by turning the main switch off.
1. Loosen the bolts (A) on the door’s female stops (B)
enough to move the stops.
2. Turn the door cushion (A) clockwise as far as it will
go.
3. Mark the position of the center roller (A) with a
permanent marker. This will help you gauge the
amount of adjustment needed for the roller.
4. Close the sliding door fully, then inspect the gaps at
the front and rear of the door. Also inspect the top
to bottom position of the rear of the door, using the
center body line as a reference.
NOTE: For best junction switch contact, make the
gap at the front of the door smaller than the rear
gap. But don’t make the front gap smaller than
4.5 mm (0.18 in.) or the rear gap larger then 8.5 mm
(0.33 in.).
Mark the position here.
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05
06
07
20-29
C
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
B
A
5. Support the door with a floor jack (A) and a block of
wood (B), then loosen the center roller bolts (C).
6. To equalize the gaps between the door and the
body, move the door forward or backward and up
or down while keeping the center roller level. When
you’re finished with this adjustment, torque the
center roller bolts.
7. Inspect the rear of the door for in or out overhang
from the rear panel; it should overhang the panel
about 0.5 mm (0.02 in.). Also inspect the position of
the striker in the latch opening while you close the
door; it should be centered up and down.
(cont’d)
The striker should
be centered
in the latch.
03/07/29 10:00:16 61S0X050_200_0031
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