Honda Odyssey 2004. Manual — part 289
01
02
03
04
S0X4A00F00000057111KCAT00
17-44
Power Steering
Steering Gearbox Installation
A
B
A
58 N·m
(5.9 kgf·m,
43 lbf·ft)
A
C
39 N·m
(4.0 kgf·m, 29 lbf·ft)
D
A
B
1. Install the pinion shaft grommet (A). Align the slot
(B) in the pinion shaft grommet with the lug portion
on the valve housing.
2. Pass the steering gearbox (A) between the front
subframe and body from the driver’s side. Place the
gearbox in position on the subframe.
3. Loosely install the two 10 mm gearbox mounting
bolts (A).
4. Install the mounting cushion (A) on the right side of
the gearbox.
5. Install the mounting bracket (B) over the mounting
cushion, then install the two 10 mm gearbox
mounting bolts (C). Install the bolts loosely first,
then tighten all four mountig bolts to the specified
torque.
6. Install the clamp for the feed line (D) on the right
mounting bracket.
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05
06
*01
08
17-45
A
A
74 N·m (7.5 kgf·m, 54 lbf·ft)
A
A
117 N·m (11.9 kgf·m, 86.1 lbf·ft)
A
103 N·m (10.5 kgf·m, 75.9 lbf·ft)
A
103 N·m (10.5 kgf·m,
75.9 lbf·ft)
7. Carefully raise the front subframe with the jack.
8. Install the front stiffener plates (A).
9. Install the rear stiffener plates (A) and tighten the
mounting bolts to the specified torque.
10. Tighten the four 14 mm special bolts (A) to
specified torque.
11. Lower the jack and remove the wood block.
(cont’d)
03/07/29 09:49:43 61S0X050_170_0045
01
10
11
12
17-46
Power Steering
Steering Gearbox Installation (cont’d)
A
10 x 1.25 mm
42 N·m (4.3 kgf·m, 31 lbf·ft)
12 x 1.25 mm
83 N·m
(8.5 kgf·m, 61 lbf·ft)
A
D
37 N·m (3.8 kgf·m,
27 lbf·ft)
C
B
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
A
A
C
A
B
12. Install the rear engine mount (A).
13. Remove the engine support fixture.
14. Connect the return hose (A) securely, and tighten
the adjustable hose clamp (B).
15. Connect the feed line (C), and tighten the 14 mm
flare nut (D).
16. Install the feed line mounting brackets (A) on the
front subframe.
17. Install the following parts.
• Three way catalytic converter (TWC) (B) (see
• Splash shield (C)
03/07/29 09:49:44 61S0X050_170_0046
• Exhaust pipe (A) (see page 9-11)
page 9-11)
13
01
17-47
B
54 N·m (5.5 kgf·m,
40 lbf·ft)
C
A
A
F
B
E
D
C
22 N·m (2.2 kgf·m,
16 lbf·ft)
18. Wipe off any greese contamination from the ball
joint tapered section and threads then reconnect tie
rod ends (A) to the steering knuckles. Install the
12 mm nut (B) and tighten it.
19. Install the new cotter pin (C) and bend it as shown.
20. Install the front wheels.
21. Install the steering joint (A), and reconnect the
steering shaft (B) and pinion shaft (C). Make sure
the steering joint is connected as follows:
• Insert the upper end of the steering joint onto the
steering shaft (line up the bolt hole (D) with the
flat portion (E) on the shaft).
• Slip the lower end of the steering joint onto the
pinion shaft (line up the bolt hole (F) with the
groove around the shaft), and loosely install the
lower joint bolt. Be sure that the lower joint bolt
is securely in the groove in the pinion shaft.
• Pull on the steering joint to make sure that the
steering joint is fully seated. Then install the
upper joint bolt and tighten it.
22. Tighten bolts the upper and lower joint bolts to the
specified torque.
23. Center the cable reel by first rotating it clockwise
until it stops. Then rotate it counterclockwise (about
two and half turns) until the arrow mark on the
label points straight up.
24. Reinstall the steering wheel (see page 17-24).
(cont’d)
03/07/29 09:49:44 61S0X050_170_0047
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