Mitsubishi Colt Ralliart. Manual — part 225
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART Version-R>
BASIC BRAKE SYSTEM
35A-46
LUBRICATION POINTS
AC403039
Grease: Repair kit grease
Grease: Repair kit grease
Grease: Repair kit grease
AC
DISASSEMBLY SERVICE POINTS
<<A>> PISTON/PISTON BOOT REMOVAL
AC402607AB
MB990652
Use the special tool, rear disc brake piston driver
(MB990652) to turn the piston as shown, and remove
it from the caliper body.
<<B>> PISTON SEAL REMOVAL
ACX00689
CAUTION
Do not use a flat-tipped screwdriver to remove
the piston seal. This may damage the inner side
of the cylinder.
1. Remove the piston seal with your finger tip.
2. Clean the piston surface and inner cylinder with
alcohol or brake fluid DOT 3 or DOT 4.
26. Spindle lever
27. Caliper body
Disassembly steps (Continued)
Main
Index
Group
TOC
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART Version-R>
BASIC BRAKE SYSTEM
35A-47
<<C>> SNAP RING REMOVAL
AC403048
AB
MB991042
Snap ring
Steel pipe
While pressing the spring case with a steel pipe
(approx. 19 mm dia)., use the special tools, snap ring
pliers (MB991041) and claw (MB991042) to remove
the snap ring.
ASSEMBLY SERVICE POINT
>>A<< SNAP RING INSTALLATION
AC403048
AB
MB991042
Snap ring
Steel pipe
CAUTION
Install the snap ring so that the snap ring open-
ing faces the bleeder side.
While pressing the spring case with a steel pipe
(approx. 19 mm dia)., use the special tools, snap ring
pliers (MB991041) and claw (MB991042) to install
the snap ring.
>>B<< PISTON INSTALLATION
AC402607AB
MB990652
1. Use the special tool, rear disc brake piston driver
(MB990652) as shown to turn the piston and
install to the caliper body.
AC403232AB
Stopper groove
Protrusion
2. Set as shown so that the protrusion on the pad
assembly rear face is engaged in the piston
stopper groove.
Main
Index
Group
TOC
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART Version-R>
BASIC BRAKE SYSTEM
35A-48
DISASSEMBLY AND REASSEMBLY
<RALLIART VERSION-R>
M1351007200620
AC601129
1
28 ± 2 N·m
1
5
28 ± 2 N·m
8
9
6
3
4
6
5
2
9
8
6
1
6
1
6
5
1
7
8
9
6
5
1
1
1
1
1
3
4
1
1
2
4
AC
7
N
N
N
N
Caliper support kit
Pad set
Boot kit
Bleeder & cap kit
Grease: Niglube RM
Grease: Niglube RM
Caliper body kit
Disassembly steps
1. Bolt
2. Caliper support
3. Pad and wear indicator assembly
4. Pad assembly
5. Guide pin
6. Boot
7. Caliper body
8. Bleeder cap
9. Bleed screw
Disassembly steps (Continued)
Main
Index
Group
TOC
REAR DISC BRAKE ASSEMBLY <VR-X, RALLIART Version-R>
BASIC BRAKE SYSTEM
35A-49
INSPECTION
M1351015000289
PAD WEAR INSPECTION
CAUTION
• Replace the both pads (right and left) as a set.
•
AC303231
If there is a significant difference in thickness
between the pads at right and left, check the
sliding area.
Measure the pad thickness at the most worn area. If
the pad thickness is less than the limit value, replace
the pad assembly.
Standard value
<VR-X>: 9.5 mm
<RALLIART Version-R>: 10.0 mm
Minimum limit
<VR-X>: 2.0 mm
<RALLIART Version-R>: 1.5 mm
Main
Index
Group
TOC
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