Mitsubishi Colt Ralliart. Manual — part 597

CLUTCH PEDAL

CLUTCH

21A-6

REMOVAL SERVICE POINT
<<A>> CLUTCH PIPE ASSEMBLY A DIS-
CONNECTION

AC311380

AF

Clip

Clutch master
cylinder

Clutch pipe
assembly A

Use a screwdriver to push out the clip, and discon-
nect the clutch hose or clutch pipe assembly A from
the clutch master cylinder.

INSTALLATION SERVICE POINT
>>A<< CLUTCH PIPE ASSEMBLY A CON-
NECTION

AC311380

AG

Clip

Clutch master
cylinder

Clutch pipe
assembly A

Install the clip to the clutch master cylinder, and then
connect the clutch pipe assembly A to the clutch
master cylinder.

>>B<< CLUTCH MONITOR SWITCH
INSTALLATION

CAUTION

Pulling out the plunger section too frequently
may damage the automatic adjustment mecha-
nism section of the clutch monitor switch
because it is made of plastics. If the plunger sec-
tion is pulled out at least 2 or 3 times, replace the
clutch monitor switch.

AC404940

Clutch monitor switch

AD

Approximately 26 mm

Plunger section

1. Pull out the plunger section of the clutch monitor

switch to the maximum length (approx. 26 mm).
NOTE: The clutch monitor switch incorporates the
automatic adjustment mechanism for the plunger
section.

2. Depress the clutch pedal fully and hold it to install

the clutch monitor switch.
NOTE: By installing the clutch monitor switch
while the clutch pedal is depressed, the plunger
section is adjusted to the standard value automat-
ically.

3. Hold the clutch pedal to prevent it from moving,

and press in the clutch monitor switch to the
bracket of the clutch pedal assembly. Then, turn
the clutch monitor switch clockwise to install it.
NOTE: By installing the clutch monitor switch as
described above, the plunger section is adjusted
to the standard value automatically.

4. Connect the clutch monitor switch connector.

Main

Index

Group

TOC

CLUTCH CONTROL

CLUTCH

21A-7

CLUTCH CONTROL

REMOVAL AND INSTALLATION

M1211001900512

Pre-removal Operation
Clutch Fluid Draining

Post-installation Operation
• Clutch Fluid Supplying
• Clutch Bleeding (Refer to

P.21A-3

)

AC600646

8

7

10

9

1

2

3

4

5

6

24 ± 4 N·m

12 ± 2 N·m

AB

16 ± 3 N·m

10

Release fork

Release cylinder push rod

Specified grease:
Castrol Olista Longtime 3 EP

Clutch master cylinder removal
steps

•

Engine cover (Refer to GROUP
11A, Camshaft

P.11A-17

<4A9> or

GOROUP 11C, Camshaft and
Valve stem seal

P.11C-20

<4G1>).

•

Strut tower bar (Refer to GROUP
42,

P.42-11

).

<<

A

>>

>>

B

<<

1. Clutch pipe assembly A connection
2. Reservoir hose
3. Clutch pipe assembly and clutch

master cylinder

4. Clutch master cylinder clip
5. Clutch master cylinder pin
6. Clutch master cylinder

Clutch release cylinder removal
steps

•

Front under cover panel assembly
(GROUP 51, Front bumper
assembly and Radiator grille

P.51-2

).

<<

B

>>

>>

A

<<

8. Clutch pipe assembly B connection
10. Clutch release cylinder

Clutch line removal steps

•

Air cleaner assembly (Refer to
GROUP 15, Air cleaner

P.15-5

<4A9>,

P.15-6

<4G1>).

•

Intercooler air hose and pipe (Refer
to GROUP 15, Intercooler

P.15-8

).

•

Battery and Battery tray

Main

Index

Group

TOC

CLUTCH CONTROL

CLUTCH

21A-8

REMOVAL SERVICE POINT
<<A>> CLUTCH PIPE ASSEMBLY A DIS-
CONNECTION

AC311380

AF

Clip

Clutch master
cylinder

Clutch pipe
assembly A

Use a screwdriver to push out the clip, and discon-
nect the clutch pipe assembly A from the clutch mas-
ter cylinder.

<<B>> CLUTCH PIPE ASSEMBLY B
DISCONNECTION

AC311381

AF

Clip

Clutch pipe
assembly B

Clutch release cylinder

Use a screwdriver to push out the clip, and discon-
nect the clutch pipe assembly B from the clutch
release cylinder.

INSTALLATION SERVICE POINT
>>A<< CLUTCH PIPE ASSEMBLY B CON-
NECTION

AC311381

AG

Clip

Clutch pipe
assembly B

Clutch release cylinder

Install the clip to the clutch release cylinder, and then
connect the clutch pipe assembly B to the clutch
release cylinder.

>>B<< CLUTCH PIPE ASSEMBLY A
CONNECTION

AC311380

AG

Clip

Clutch master
cylinder

Clutch pipe
assembly A

Install the clip to the clutch master cylinder, and then
connect the clutch pipe assembly A to the clutch
master cylinder.

•

Engine cover (Refer to GROUP
11A, Camshaft

P.11A-17

<4A9> or

GOROUP 11C, Camshaft and
Valve stem seal

P.11C-20

<4G1>).

•

Strut tower bar (Refer to GROUP
42,

P.42-11

).

<<

A

>>

>>

B

<<

1. Clutch pipe assembly A connection
7. Clutch pipe assembly A

<<

B

>>

>>

A

<<

8. Clutch pipe assembly B connection
9. Clutch pipe assembly B

Clutch line removal steps

Main

Index

Group

TOC

GROUP 22A

MANUAL

TRANSAXLE

(TRANSMISSION)

CONTENTS

GENERAL INFORMATION . . . . . . . .

22A-2

LUBRICANT. . . . . . . . . . . . . . . . . . . .

22A-2

SPECIAL TOOLS. . . . . . . . . . . . . . . .

22A-3

ON-VEHICLE SERVICE. . . . . . . . . . .

22A-4

TRANSMISSION OIL LEVEL CHECK . . . .

22A-4

TRANSMISSION OIL REPLACEMENT . . .

22A-4

TRANSMISSION CONTROL . . . . . . .

22A-5

REMOVAL AND INSTALLATION . . . . . . . .

22A-5

TRANSMISSION ASSEMBLY . . . . . .

22A-7

REMOVAL AND INSTALLATION . . . . . . . .

22A-7

Main

Index

Group

TOC