Mitsubishi Colt Ralliart. Manual — part 288

AK102823

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-25

42.Install the steel ball in the indicated position of the

valve body.

AK102773

43.Install the solenoid valve harness connector on

the transmission case as shown in the illustration
and attach the clamp to the connector.

AK103665

44.Insert the pin of the manual valve in the groove

formed in the detent plate of the manual control
lever shaft.

AK401961

CAUTION

The inside separating plate has to be replaced
with a new one before the valve body is installed.
Replacement of the plate involves disassembly
of the valve body. (Refer to Valve Body

− Disas-

sembly and Reassembly.)
45.Install the valve body in the transmission case.

AK102774

A

AC

46.Apply a 2.5 mm diameter bead of liquid gasket to

the valve body cover, beginning with a point in
zone A shown in the illustration.

Specified sealant:

Mitsubishi genuine sealant Part No. MD974421

or equivalent

AK401960

47.Install the valve body cover on the transmission

case.

AK102776

48.Install the new O-rings (three pieces) on the

transmission case.

Main

Index

Group

TOC

AK103575

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-26

49.Install the new seal ring on the primary rear cover.

AK102777

AC

A

50.Apply a 1.6 mm diameter bead of liquid gasket to

the primary rear cover mounting surface of the
transmission case, beginning with a point in zone
A shown in the illustration.

Specified sealant:

Mitsubishi genuine sealant Part No. MD974421

or equivalent

AK102950

CAUTION

Replace the seal bolt shown with a new one.
51.Install the primary rear cover on the transmission

case.

AK102779

52.Install a stopper and a new O-ring on the

transmission case.

AK103576

53.Install a new seal ring on the secondary rear

cover.

AK102782

AC

A

54.Apply a 1.6 mm diameter bead of liquid gasket to

the secondary rear cover mounting surface of the
transmission case, starting with a point within
zone A shown in the illustration.

Specified sealant:

Mitsubishi genuine sealant Part No. MD974421

or equivalent

Main

Index

Group

TOC

AK102783

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-27

55.Install the secondary rear cover on the

transmission case.

AK401959

56.Install a new O-ring on the inhibitor switch and

then install the inhibitor switch on the transmission
case.

AK401958

57.Install the manual control lever on the manual

control shaft.

AK102786

58.Install a new O-ring on the secondary pressure

sensor and then install the sensor on the
secondary rear cover.

AK102787

59.Install a new O-ring on the primary pressure

sensor and then install the sensor on the primary
rear cover.

AK102788

60.Install a new O-ring on the primary speed sensor

and then install the sensor on the transmission
case.

AK102789

61.Install a new O-ring on the turbine speed sensor

and then install the sensor on the transmission
case.

AK102790

Main

Index

Group

TOC

TRANSMISSION

CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL

23B-28

62.Install a new O-ring on the secondary speed

sensor and then install the sensor on the
converter housing.

AK401957

63.Install the new gaskets (four pieces), the eyebolts

(two pieces) and the oil cooler feed tube on the
transmission case.

AK401956

64.Install the oil level gauge on the valve body cover.

AK402000

65.Install the harness brackets (two pieces) on the

transmission case.

AK401955

66.Install the control cable support bracket and

harness bracket on the transmission case.

AK503560AB

AK102798

67.Install the torque converter on the transmission

while aligning the flats on the torque converter
with those in the oil pump drive sprocket.

AK402001AC

A

68.Measure dimension A indicated in the illustration.

The measurement should be equal to the
reference value shown below. If necessary push
the torque converter further into the transmission.

Reference value: 12.2 mm

Main

Index

Group

TOC