Mitsubishi Colt Ralliart. Manual — part 120
CHARGING SYSTEM
ENGINE ELECTRICAL
16-14
REMOVAL AND INSTALLATION <4G1>
M1161001401648
Pre-removal Operation
• Engine Cover Removal (Refer to GROUP 11C, Camshaft
and Valve Stem Seal
).
• Side Under Cover Panel (RH) Removal
• A/C Compressor Drive Belt and Alternator Drive Belt
Removal (Refer to GROUP 11C, Crankshaft Pulley
• Exhaust Centre Pipe and Exhaust Front Pipe Removal
(Refer to GROUP 15, Exhaust Pipe and Main Muffler
• Front Suspension Axle Side Plate Removal (Refer to
GROUP 32, Front Axle Crossmember
).
• Inlet Manifold Stay Removal (Refer to GROUP 15, Inlet
Manifold
).
Post-installation Operation
• Inlet Manifold Stay Installation (Refer to GROUP 15, Inlet
).
• Front Suspension Axle Side Plate Installation (Refer to
GROUP 32, Front Axle Crossmember
).
• Exhaust Centre Pipe and Exhaust Front Pipe Installation
(Refer to GROUP 15, Exhaust Pipe and Main Muffler
• A/C Compressor Drive Belt and Alternator Drive Belt
Installation (Refer to GROUP 11C, Crankshaft Pulley
• Drive Belt Tension Check and Adjustment (Refer to
GROUP 11C, On-Vehicle Service
− Drive Belt Tension
Check and Adjustment
).
• Side Under Cover Panel (RH) Installation
• Engine Cover Installation (Refer to GROUP 11C, Cam-
).
AC402110
23 ± 2 N·m
1
3
4
2
AB
24 ± 3 N·m
44 ± 10 N·m
14 ± 3 N·m
Removal steps
1.
Alternator connector
2.
Alternator terminal
<<
A
>>
3.
Alternator assembly
>>
A
4.
Alternator brace
Removal steps (Continued)
Main
Index
Group
TOC
CHARGING SYSTEM
ENGINE ELECTRICAL
16-15
REMOVAL SERVICE POINT
<<A>> ALTERNATOR ASSEMBLY
REMOVAL
AC207085AD
Alternator
assembly
Front axle No.1
crossmember
Front floor
Remove the alternator assembly from between the
front floor and the front axle No.1 crossmember.
INSTALLATION SERVICE POINT
>>A<< ALTERNATOR BRACE INSTALLA-
TION
AC403625AB
Nut
Install the alternator brace nut so that it is in the
direction shown.
Main
Index
Group
TOC
CHARGING SYSTEM
ENGINE ELECTRICAL
16-16
DISASSEMBLY AND ASSEMBLY
M1161001600274
AK201192 AD
1
2
7
6
5
3
4
8
9
10
12
13
14
11
4.4 ± 1.0 N·m
3.9 ± 1.0 N·m
3.9 ± 1.0 N·m
120 ± 20 N·m
16 ± 3 N·m
Disassembly steps
<<
A
>>
1. Front bracket assembly
<<
B
>>
2. Alternator pulley
>>
B
<< 3. Rotor
4. Rear bearing
5. Bearing retainer
6. Front bearing
7. Front bracket
<<
C
>>
8. Stator
9. Plate
<<
C
>> >>
A
<< 10. Regulator assembly
11. Brush
12. Rubber packing
13. Rectifier
14. Rear bracket
Disassembly steps (Continued)
Main
Index
Group
TOC
CHARGING SYSTEM
ENGINE ELECTRICAL
16-17
DISASSEMBLY SERVICE POINTS
<<A>> FRONT BRACKET ASSEMBLY
REMOVAL
AK202718
CAUTION
Do not insert the screwdriver blades too deep.
Doing so could damage the stator coil.
Insert the blades of screwdrivers between the front
bracket assembly and stator core, and pry and sepa-
rate them with the screwdrivers.
<<B>> ALTERNATOR PULLEY REMOVAL
AK202714
CAUTION
Perform operation carefully not to damage the
rotor.
Clamp the rotor in a vise with the pulley facing up to
remove the pulley.
<<C>> STATOR / REGULATOR
ASSEMBLY REMOVAL
AK202778
Solder
Solder
Rectifier
assembly
AB
CAUTION
• Use a 180 − 250 W soldering iron, and finish
unsoldering within four seconds. Diodes will
be damaged by heat if unsoldering time is too
long.
• Avoid applying undue force to the diode
leads.
1. Unsolder the stator leads from the main diode of
the rectifier assembly when the stator is removed.
2. When removing the rectifier assembly from the
regulator assembly, undo the soldered points on
the rectifier assembly.
REASSEMBLY SERVICE POINTS
>>A<< REGULATOR ASSEMBLY INSTAL-
LATION
AK202779
Wire
AB
AK202830
Rear bracket
Brush
Wire
AB
After installing the regulator assembly, insert a piece
of wire through the hole in the rear bracket while
pressing the brush to keep the brush against move-
ment.
NOTE: Holding the brush with the wire facilities
installation of the rotor.
Main
Index
Group
TOC
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