Mitsubishi Colt Ralliart. Manual — part 291
VALVE BODY
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-37
24. Torque converter pressure control
valve
25. Stopper plate
26. Stopper plug
27. Clutch pressure control valve
28. Clutch pressure control valve
spring
29. Stopper plate
30. Clutch pressure reducing sleeve
31. Needle roller
32. Clutch pressure reducing valve
spring
33. Clutch pressure reducing valve
34. Stopper plate
35. Stopper plug
36. Primary pressure relief valve spring
37. Primary pressure relief valve
38. Inside valve body
39. Outside separating plate
Disassembly steps (Continued)
>>
C
40. Steel ball
>>
C
41. One-way valve spring
>>
C
42. Oil strainer
<<
B
>>
>>
B
43. Adjusting screw assembly
44. Plug
45. Shift control valve spring
46. Shift control valve
47. Shift control valve spring
48. Plug
49. Reducing valve spring
50. Reducing valve
<<
C
>>
>>
A
51. Line pressure control solenoid
valve
<<
C
>>
>>
A
52. Shift control solenoid valve
<<
C
>>
>>
A
53. Dumper clutch control solenoid
valve
<<
C
>>
>>
A
54. Clutch pressure control solenoid
valve
55. Outside valve body
Disassembly steps (Continued)
Main
Index
Group
TOC
VALVE BODY
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-38
DISASSEMBLY SERVICE POINTS
<<A>> SOLENOID VALVE HARNESS
REMOVAL
AK102824
1. Remove the oil temperature sensor from the valve
body by pressing the claws indicated in the
illustration.
2. Remove all the solenoid valve harness by
disconnecting their connectors from the solenoid
valves.
<<B>> ADJUSTING SCREW ASSEMBLY
REMOVAL
AK102825
CAUTION
Never turn the adjusting screws indicated in the
illustration. If either or both of them are acciden-
tally turned, replace the whole valve body assem-
bly.
Remove the adjusting screw assembly.
<<C>> SOLENOID VALVE REMOVAL
AK202453
Shift control solenoid valve
AC
CAUTION
The shift control solenoid valve can not be
replaced individually. If it requires replacement,
replace the valve body assembly.
Before removing the solenoid valves, put marks on
them and the valve body to help identify their loca-
tions during reinstallation.
REASSEMBLY SERVICE POINTS
>>A<< SOLENOID VALVE INSTALLATION
AK202453
Shift control solenoid valve
AC
CAUTION
The shift control solenoid valve cannot be
replaced individually. If it requires replacement,
replace the valve body assembly.
Set new O-rings on solenoid valves. Install the sole-
noid valves into correct locations in accordance with
the marks made at the time of removal.
Main
Index
Group
TOC
VALVE BODY
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-39
>>B<< ADJUSTING SCREW ASSEMBLY
INSTALLATION
AK102825
CAUTION
Never turn the adjusting screws indicated in the
illustration. If either or both of them are acciden-
tally turned, replace the whole valve body assem-
bly.
Install the adjusting screw assembly in portion.
>>C<< OIL STRAINER/ONE-WAY VALVE
SPRING/STEEL BALL INSTALLATION
AK202454
Oil strainer
One-way valve spring
and steel ball
AC
Install the oil strainer, one-way valve springs and
steel balls into the indicated locations.
>>D<< SOLENOID VALVE HARNESS
INSTALLATION
AK102824
1. Fit the claws of the oil temperature sensor
indicated in the illustration snugly in the valve
body.
AK202455
1
2
3
4
AC
2. Connect the solenoid valve harness connectors to
the corresponding solenoid valves correctly.
Location Solenoid valve
Wire colour
code
Connector
housing
colour
1
Clutch pressure
control solenoid
valve
Yellow,
red, red
Milky white
2
Line pressure
control solenoid
valve
Orange,
yellow,
yellow
Black
3
Dumper clutch
control solenoid
valve
Green,
yellow
Milky white
4
Shift control
solenoid valve
Blue, red Black
>>E<< OIL STRAINER INSTALLATION
AK202456
Oil strainer
AC
Install the oil strainer into the indicated location.
Main
Index
Group
TOC
OUTPUT SHAFT
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-40
OUTPUT SHAFT
DISASSEMBLY AND REASSEMBLY
M1233212000139
AK402185AC
3
5
1
190 ± 20 N·m
2
4
Apply automatic
transmission fluid
to all moving parts
before installation.
Disassembly steps
<<
A
>>
>>
C
<<
1.
Lock nut
<<
B
>>
>>
B
<<
2.
Ball bearing
3.
Transfer driven gear
<<
C
>>
>>
A
<<
4.
Ball bearing
5.
Output shaft
DISASSEMBLY SERVICE POINTS
<<A>> LOCK NUT REMOVAL
AK401993AC
1. Undo staking of the lock nut.
AK401994
MD998809
AC
2. Remove the lock nut using the special tool Lock
nut wrench (MD998809).
<<B>> BALL BEARING REMOVAL
AK401995
MD998801
AC
Use the special tool Bearing remover (MD998801) to
remove the ball bearing.
Main
Index
Group
TOC
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст