Mitsubishi Colt Ralliart. Manual — part 290
FORWARD CLUTCH
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-33
>>D<< SNAP RING INSTALLATION
AK202445
MB991628
MD998924
AC
1. Fit the snap ring in the snap ring groove of the
forward clutch retainer.
2. Press all around the clutch reaction plate using
the special tools.
• Spring compressor retainer (MD998924)
• Spring compressor (MB991628)
3. Check whether the clearance between the snap
ring and clutch reaction plate conforms to the
standard value.
4. If the clearance deviates from the standard value,
adjust it by changing the snap ring to a one of an
appropriate size.
Standard value: 1.2
− 1.4 mm
>>E<< BEARING INSTALLATION
AK202446
A
Stamped mark
side
AC
Press fit the bearing until its stamped mark surface
becomes flush with the surface A shown.
Main
Index
Group
TOC
REVERSE BRAKE
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-34
REVERSE BRAKE
DISASSEMBLY AND REASSEMBLY
M1233210000092
AK102834AD
1
2
3
4
5
6
7
8
9
10
Apply automatic
transmission fluid
to all moving parts
before installation.
Disassembly steps
>>
D
<<
1.
Snap ring
>>
C
<<
2.
Brake reaction plate
>>
C
<<
3.
Brake disc
>>
C
<<
4.
Brake plate
5.
Brake pressure plate
<<
A
>>
>>
B
<<
6.
Snap ring
7.
Spring retainer
8.
Return spring
>>
A
<<
9.
Brake piston
10. Brake retainer
DISASSEMBLY SERVICE POINT
<<A>> SNAP RING REMOVAL
AK202448
MD999577
MD998924
AC
To remove the snap ring, compress the return spring
by holding down the spring retainer using the indi-
cated special tools.
• Spring compressor retainer (MD998924)
• Spring compressor (MD999577)
Main
Index
Group
TOC
REVERSE BRAKE
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-35
REASSEMBLY SERVICE POINTS
>>A<< BRAKE PISTON INSTALLATION
AK102844
Apply blue petrolatum to the indicated portions of the
brake piston in order to prevent it from being dam-
aged during installation.
>>B<< SNAP RING INSTALLATION
AK202448
MD999577
MD998924
AC
1. Compress the return spring by holding down the
spring retainer using the special tools.
• Spring compressor retainer (MD998924)
•
AK102951
AC
A
A
Opening
Spring compressor (MD999577)
CAUTION
Never locate the ends at the positions A shown.
2. Install the snap ring with its ends directed as
shown in the illustration.
>>C<< BRAKE PLATES/BRAKE
DISCS/BRAKE REACTION PLATE/BRAKE
PRESSURE PLATE INSTALLATION
AK202449
Stamped mark side
Brake plate
Brake disc
AC
Brake reaction plate
Round edge
Brake pressure plate
CAUTION
Immerse the brake discs in ATF before assem-
bling them.
Install the brake plates, brake discs, brake reaction
plate and brake pressure plate, directing their ends
as shown in the illustration.
>>D<< SNAP RING INSTALLATION
AK202451
MB991628
MD998924
AC
1. Fit the snap ring in the groove formed in the
reverse brake retainer.
2. Press all around the brake reaction plate using
the special tools.
• Spring compressor retainer (MD998924)
• Spring compressor (MB991628)
3. Check whether the clearance between the snap
ring and brake reaction plate conforms to the
standard value.
4. If the clearance deviates from the standard value,
adjust it by changing the snap ring to a one of an
appropriate size.
Standard value: 1.6
− 1.8 mm
Main
Index
Group
TOC
VALVE BODY
CONTINUOUSLY VARIABLE TRANSMISSION OVERHAUL
23B-36
VALVE BODY
DISASSEMBLY AND REASSEMBLY
M1233211000073
CAUTION
• The valve body assembly underwent fluid pressure adjustments at the factory. Do not disturb set-
ting of the adjusting screw.
•
AK402210
6
50
49
48
47
46
44
43
52
53
55
41
40
42
39
37
36
34
35
30
29
31
32
33
54
51
45
2
1
3
5
4
7
15
16
17 18
19
20
21
25
27
6.0 ± 1.0 N·m
6.0 ± 1.0 N·m
6.0 ± 1.0 N·m
6.0 ± 1.0 N·m
11 ± 1 N·m
6.0 ± 1 N·m
26
28
23
22
24
8
9
10
38
11
14
12
13
AC
Apply automatic
transmission fluid
to all moving parts
before installation.
The shift control solenoid valve must be installed into the original position whenever it has been
removed. Otherwise the factory-adjusted primary pressure characteristics will be affected.
Disassembly steps
1.
Manual valve
2.
Detent spring
3.
Inside separating plate
>>
E
4.
Oil strainer
5.
Oil strainer
<<
A
>>
>>
D
<<
6.
Solenoid valve harness
7.
Stopper plate
8.
Stopper plug
9.
Damper clutch control valve
10. Damper clutch control valve spring
11. Stopper plate
12. Stopper plug
13. Line pressure relief valve spring
14. Line pressure relief valve
15. Stopper plate
16. Line pressure relief sleeve
17. Stopper plate
18. Regulator valve sleeve
19. Regulator valve spring
20. Regulator valve
21. Stopper plate
22. Stopper plug
23. Torque converter pressure control
valve spring
Disassembly steps (Continued)
Main
Index
Group
TOC
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