Mitsubishi Colt Ralliart. Manual — part 209
LOWER ARM
FRONT SUSPENSION
33-13
REMOVAL AND INSTALLATION <4G1>
M1332001600922
CAUTION
*
: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on
the earth in an unladen condition.
Post-installation Operation
• Check the dust cover for cracks or damage by pushing it
with finger.
• Front wheel alignment check and adjustment (Refer to
).
AC600243 AE
2
60 ± 6 N·m
4
4
5
123 ± 12 N·m*
8
123 ± 12 N·m*
30 ± 5 N·m
N
1
N
7
6
Removal steps
1.
Front height sensor and lower arm
connection (LH) <Vehicles with
headlamp auto levelling system>
<<
A
>>
2.
Self-locking nut (Lower arm and
knuckle connection)
>>
A
<<
3.
Self-locking nut
>>
A
<<
4.
Stabilizer rubber
5.
Stabilizer link assembly
6.
Nut (Lower arm and crossmember
connection)
7.
Bolt (Lower arm and crossmember
connection)
8.
Lower arm assembly
Removal steps (Continued)
Main
Index
Group
TOC
LOWER ARM
FRONT SUSPENSION
33-14
REMOVAL SERVICE POINT
<<A>> SELF-LOCKING NUT REMOVAL
(LOWER ARM BALL JOINT DISCONNEC-
TION)
CAUTION
• Do not remove the nut from ball joint. Loosen
it and use the special tool to avoid possible
damage to ball joint threads.
•
AC102599AC
Cord
Bolt
MB991113
Nut
Ball joint
Hang the special tool with cord to prevent it
from falling.
Replace the self-locking nut with a regular nut, and
then install special tool steering linkage puller
(MB991113) as shown in the figure.
INSTALLATION SERVICE POINT
>>A<< SELF-LOCKING NUT INSTALLA-
TION
AC402824AB
A
Install the stabilizer rubber as shown in the figure,
and tighten the self-locking nut so that the protrusion
of the stabilizer link assembly is within the standard
value (A).
Standard value (A): 5.5
± 1.5 mm
INSPECTION
M1332001700394
• Check the lower arm bushing for wear and deteri-
oration.
• Check the lower arm assembly for bend or break-
age.
• Check all bolts for condition and straightness.
LOWER ARM BALL JOINT STARTING
TORQUE CHECK
AC001091 AG
MB990326
1. After shaking the ball joint stud several times, use
special tool preload socket (MB990326) to
measure the starting torque of the ball joint.
Standard value: 0
− 3.9 N⋅m
2. If the measured value is not within the standard
value, or if the ball joint is difficult to turn or does
not turn smoothly, replace the lower arm
assembly.
LOWER ARM BALL JOINT COVER
CHECK
1. Check the lower arm ball joint cover for cracks or
damage by pushing it with your finger.
2. If the lower arm ball joint cover is cracked or
damaged, replace the lower arm assembly.
NOTE: Cracks or damage to the dust cover may
cause damage to the ball joint. When it is dam-
aged during service work, replace the dust cover.
Main
Index
Group
TOC
LOWER ARM
FRONT SUSPENSION
33-15
LOWER ARM BALL JOINT COVER
REPLACEMENT
M1332008200367
If the lower arm ball joint cover is damaged acciden-
tally during service work, replace the lower arm ball
joint cover as follows:
1. Remove the lower arm ball joint cover.
2. Apply specified grease to the lip and the inside of
a new lower arm ball joint cover.
Specified grease: Multipurpose grease SAE
J310, NLGI No.2 or equivalent
Grease amount for the inside of dust cover :
9.0
± 0.5 g, lip portion of dust cover : 1.0 ± 0.5
g
AC207103AC
MB990800
Dust cover
3. Using special tool ball joint remover and installer
(MB990800), drive in the lower arm ball joint
cover until it is fully seated.
4. Check the lower arm ball joint cover for cracks or
damage by pushing it with your finger.
Main
Index
Group
TOC
STABILIZER BAR
FRONT SUSPENSION
33-16
STABILIZER BAR
REMOVAL AND INSTALLATION <4A9>
M1332004000769
CAUTION
Before removing the steering wheel and air bag module assembly, refer to GROUP 52B, Service Pre-
cautions
and Air Bag Module and Clock Spring
. Also, put the front wheels in
straight-ahead position. Failure to do so may damage the SRS clock spring and render the SRS air
bag inoperative, which results serious driver injury.
Pre-removal Operation
• Air bag module and steering wheel (Refer to GROUP
52B, Driver’s, front passenger’s air bag module(s) and
).
• Engine room centre under cover
• Engine room side under cover (RH)
• Front exhaust pipe (Refer to GROUP 15, Exhaust pipe
and main muffler
• Engine roll stopper rod assembly (Refer to GROUP 32,
Engine roll stopper rod
).
Post-installation Operation
• Engine roll stopper rod assembly (Refer to GROUP 32,
Engine roll stopper rod
).
• Front exhaust pipe (Refer to GROUP 15, Exhaust pipe
and main muffler
• Engine room side under cover (RH)
• Engine room centre under cover
• Air bag module and steering wheel (Refer to GROUP
52B, Driver’s, front passenger’s air bag module(s) and
).
• Checking steering wheel position with wheels straight
ahead
• Front wheel alignment check and adjustment (Refer to
).
AC405504 AB
2
18 ± 2 N·m
4
7
123 ± 12 N·m
123 ± 12 N·m
25 ± 5 N·m
66 ± 6 N·m
50 ± 10 N·m
9.0 ± 2.0 N·m
3
5
5
6
5
N
1
N
8
N
12
11
10
9
Removal steps
<<
A
>>
>>
E
1.
Bolt (Steering gear and steering
column assembly connection)
>>
A
<<
2.
Stabilizer bar bracket
>>
A
<<
3.
Stabilizer bushing
>>
D
<<
4.
Self-locking nut
>>
D
<<
5.
Stabilizer rubber
>>
D
6.
Collar
<<
B
>>
7.
Self-locking nut (Lower arm ball
joint and knuckle connection)
<<
B
>>
8.
Self-locking nut (Tie rod end and
knuckle connection)
Removal steps (Continued)
Main
Index
Group
TOC
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