Mitsubishi Colt Ralliart. Manual — part 280
GROUP 12
ENGINE
LUBRICATION
CONTENTS
GENERAL INFORMATION . . . . . . . .
SERVICE SPECIFICATION . . . . . . . .
LUBRICANTS . . . . . . . . . . . . . . . . . .
SEALANTS . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
ENGINE OIL CHECK . . . . . . . . . . . . . . . . .
ENGINE OIL REPLACEMENT <4A9> . . . .
ENGINE OIL REPLACEMENT <4G1> . . . .
ENGINE OIL FILTER REPLACEMENT. . . .
OIL PRESSURE CHECK . . . . . . . . . . . . . .
ENGINE OIL COOLER . . . . . . . . . . . .
REMOVAL AND INSTALLATION <4G1> . .
OIL PRESSURE SWITCH. . . . . . . . . .
REMOVAL AND INSTALLATION <4A9> . .
Main
Index
GENERAL INFORMATION
ENGINE LUBRICATION
12-2
GENERAL INFORMATION
M1121000100584
The lubrication method is a fully force-fed, full-flow fil-
tration type. The oil pump is a gear type which is
driven by the crankshaft via the timing belt.
ENGINE OILS
HEALTH WARNING
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful con-
taminants which may cause skin cancer. Adequate
means of skin protection and washing facilities must
be provided.
RECOMMENDED PRECAUTIONS
The most effective precaution is to adapt working
practices which prevent, as far as practicable, the
risk of skin contact with mineral oils, for example by
using enclosed systems for handling used engine oil
and by degreasing components, where practicable,
before handling them. Other precautions:
• Avoid prolonged and repeated contact with oils,
particularly used engine oils.
• Wear protective clothing, including impervious
gloves where practicable.
• Avoid contaminating clothes, particularly under-
pants, with oil.
• Do not put oily rags in pockets, the use of overalls
without pockets will avoid this.
• Do not wear heavily soiled clothing and
oil-impregnated foot-wear. Overalls must be
cleaned regularly and kept separate from per-
sonal clothing.
• Where there is a risk of eye contact, eye protec-
tion should be worn, for example, chemical gog-
gles or face shields; in addition an eye wash
facility should be provided.
• Obtain first aid treatment immediately for open
cuts and wounds.
• Wash regularly with soap and water to ensure all
oil is removed, especially before meals (skin
cleansers and nail brushes will help). After clean-
ing, the application of preparations containing
lanolin to replace the natural skin oils is advised.
• Do not use petrol, kerosine, diesel fuel, gas oil,
thinners or solvents for cleaning skin.
• Use barrier creams, applying them before each
work period, to help the removal of oil from the
skin after work.
• If skin disorders develop, obtain medical advice
without delay.
SERVICE SPECIFICATION
M1121000300425
Item
Standard value
Oil pressure kPa
at idle
29 or more
at 3,500 r/min
294
− 686
LUBRICANTS
M1121000401094
Item
Specification
Engine oil ACEA classification
A1/B1, A3/B3, A3/B4 or A5/B5
Engine oil API classification
SG or higher
Engine oil quantity L
4A9
Oil filter
0.2
Total
4.2
4G1
Oil filter
0.3
Oil cooler
0.1
Total
3.7
Main
Index
Group
TOC
SEALANTS
ENGINE LUBRICATION
12-3
SEALANTS
M1121000500463
Item
Specified sealant
Remark
Oil pressure switch
4A9
LOCTITE 565 or equivalent
Semi-drying sealant
4G1
3M ATD Part No. 8660 or equivalent
ON-VEHICLE SERVICE
ENGINE OIL CHECK
M1121000900546
1. Pull out the level gauge slowly and check that the
oil level is in the illustrated range.
2. Check that the oil is not excessively dirty, that
there is no coolant or petrol mixed in, and that it
has sufficient viscosity.
ENGINE OIL REPLACEMENT <4A9>
M1121001001163
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80
°C to 90
°C.
WARNING
Use care as engine oil could be hot.
2. Remove the engine oil filler cap.
3. Remove the engine oil pan drain plug to drain
engine oil.
4. Install a new engine oil pan drain plug gasket and
then tighten the engine oil pan drain plug to the
specified torque.
Tightening torque: 39
± 5 N⋅m
AC311073 AB
5. Refill with specified quantity of engine oil.
Specified engine oil (ACEA classification):
A1/B1, A3/B3, A3/B4 or A5/B5
Specified engine oil (API classification): SG or
higher
Total quantity (Includes volume inside engine
oil filter): 4.2 L
NOTE: SAE 0W-30, 5W-30, and 5W-40 engine
oils can only be used if they meet ACEA A3/B3,
A3/B4 or A5/B5 and API SG (or higher) specifica-
tion.
6. Install the engine oil filler cap.
7. Check engine oil level.
Main
Index
Group
TOC
ON-VEHICLE SERVICE
ENGINE LUBRICATION
12-4
ENGINE OIL REPLACEMENT <4G1>
M1121001001174
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80
°C to 90°C.
WARNING
Use care as oil could be hot.
2. Remove the engine oil filler cap.
3. Remove the drain plug to drain oil.
AC402262
AD
Engine oil
pan drain
plug gasket
Engine oil
pan side
Engine oil pan
drain plug
4. Install a new drain plug gasket so that it faces in
the direction shown in the illustration, and then
tighten the drain plug to the specified torque.
Tightening torque: 39
± 5 N⋅m
AC405038
5. Refill with specified quantity of engine oil.
Specified engine oil (ACEA classification):
A1/B1, A3/B3, A3/B4 or A5/B5
Specified engine oil (API classification): SG or
higher
Total quantity (Includes volume inside oil filter
and oil cooler): 3.7 L
NOTE: Use of additives is not recommended
since they may reduce the effectiveness of addi-
tives already included in the engine oil. It may
result in failure of the mechanical assembly.
NOTE: SAE 5W-30 engine oil can be used to
improve engine startability in very cold weather
areas where the lowest atmospheric temperature
is below the range shown above. In this case, use
engine oil conforming to the following classifica-
tion: ACEA A3/B3, A3/B4 or A5/B5 and API SG or
higher.
6. Install the engine oil filler cap.
7. Check oil level.
Main
Index
Group
TOC
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