Mitsubishi 380. Manual — part 973

TORQUE SPECIFICATIONS

MANUAL TRANSMISSION OVERHAUL

22B-5

SPACER (FOR ADJUSTMENT OF DIFFERENTIAL CASE PRELOAD)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.74

74

1.04

04

0.77

77

1.07

07

0.80

80

1.10

J

0.83

83

1.13

D

0.86

86

1.16

K

0.89

89

1.19

L

0.92

92

1.22

G

0.95

95

1.25

M

0.98

98

1.28

N

1.01

01

1.31

E

SPACER (FOR ADJUSTMENT OF BACKLASH BETWEEN DIFFERENTIAL SIDE GEAR AND PINION)

Thickness mm

Identification symbol

Thickness mm

Identification symbol

0.6

−

0.9

−

0.7

−

1.0

−

0.8

−

1.1

−

TORQUE SPECIFICATIONS

M1222012100387

Item

Specifications

Roll stopper bracket mounting bolt

70

± 10 N⋅m

Shift cable bracket mounting bolt

18

± 3 N⋅m

Select lever mounting bolt

18

± 3 N⋅m

Vehicle speed sensor mounting bolt

3.9

± 1.0 N⋅m

Back-up lamp switch

32

± 2 N⋅m

Poppet spring

32

± 2 N⋅m

Interlock plate bolt

30

± 3 N⋅m

Control housing mounting bolt

18

± 3 N⋅m

Under cover mounting bolt

6.9

± 0.9 N⋅m

Reverse idler gear shaft mounting bolt

48

± 6 N⋅m

Clutch housing-transmission case mounting bolt

44

± 5 N⋅m

Select lever mounting nut

11

± 1 N⋅m

Stopper bracket mounting bolt

21.7

± 0.3 N⋅m

Clutch release bearing retainer mounting bolt

9.8

± 2.0 N⋅m

Differential drive gear mounting bolt

133

± 4 N⋅m

SEALANTS

MANUAL TRANSMISSION OVERHAUL

22B-6

SEALANTS

M1222000500366

Item

Specified sealant

Clutch housing-transmission case mating surface Mitsubishi Genuine sealant part No. MD997740 or

equivalent

Control housing-transmission case mating
surface

Under cover-transmission case mating surface

Air breather

3M SUPER WEATHERSTRIP No. 8001 or equivalent

Differential drive gear bolt

3M STUD Locking No. 4170 or equivalent

.

FORM-IN-PLACE GASKET (FIPG)
This transmission has several areas where the form-
in-place gasket (FIPG) is used for sealing. To ensure
that the FIPG fully serves its purpose, it is necessary
to observe some precautions when applying it. Bead
size, continuity and location are of paramount impor-
tance.
Too thin a bead could cause leaks. Too thick a bead,
on the other hand, could be squeezed out of location,
causing blocking or narrowing of fluid passages. To
prevent leaks or blocking of passages, therefore, it is
absolutely necessary to apply the FIPG evenly with-
out a break, while observing the correct bead size.
FIPG hardens as it reacts with the moisture in the
atmospheric air, and it is usually used for sealing
metallic flange areas.

.

Disassembly
Parts sealed with a FIPG can be easily removed
without need for the use of a special method. In
some cases, however, the FIPG in joints may have to
be broken by tapping parts with a mallet or similar
tool.

.

Surface Preparation
Thoroughly remove all substances deposited on the
FIPG application surface, using a gasket scraper.
Make sure that the FIPG application surfaces is flat
and smooth. Also make sure that the surface is free
from oils, greases and foreign substances. Do not fail
to remove old FIPG that may remain in the fastener
fitting holes.

.

FIPG Application
Applied FIPG bead should be of the specified size
and free of any break. FIPG can be wiped away
unless it has completely hardened. Install the mating
parts in position while the FIPG is still wet (in less
than 10 minutes after application). Do not allow FIPG
to spread beyond the sealing areas during installa-
tion. Avoid operating the transmission or letting oils
or water come in contact with the sealed area before
a time sufficient for FIPG to harden (approximately
one hour) has passed.
FIPG application method may vary from location to
location. Follow the instruction for each particular
case described later in this manual.

LUBRICANTS

M1222000400358

Item

Specified sealant

Control shaft oil seal lip gear oil

GENUINE MITSUBISHI MTF

Drive shaft oil seal lip gear oil

Each O-ring

Select lever shoe

Mitsubishi part No. 0101011 or equivalent

Input shaft oil seal lip gear oil

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL

22B-7

SPECIAL TOOLS

M1222000600396

Tool

Number

Name

Use

MB990935

Installer adapter

• Installation of output shaft

taper roller bearing outer
race

• Installation of differential rear

taper roller bearing outer
race

MB990938

Handle

Use with Installer adapter

MD998801

Bearing remover

Installation and removal of
gears, bearings and sleeves

MD998812

Installer cap

Use with Installer and Installer
adapter

MD998813

Installer-100

Use with Installer cap and
Installer adapter

MD998818

Installer adapter (38)

Installation of input shaft front
bearing

MD998825

Installer adapter (52)

Installation of 1st speed gear
sleeve, 3rd-4th speed
synchronizer hub, 4th speed
gear sleeve, 5th speed gear
and thrust plate stopper

MD998819

Installer adapter (40)

• Installation of input shaft rear

bearing

• Installation of output shaft

taper roller bearing

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL

22B-8

MD998917

Bearing remover

Installation and removal of
gears, bearing and sleeves

MD998814

Installer-200

Use with Installer cap and
Installer adapter

MD998824

Installer adapter (50)

• Installation of 1st speed gear

sleeve

• Installation of 1st-2nd speed

synchronizer hub

• Installation of 2nd speed

gear sleeve

• Installation of 3rd speed gear

MD998364

Camshaft oil seal
installer

Installation of gear, bearing and
sleeve

MD998821

Installer adapter (44)

• Installation of 4th speed gear

• Installation of 5th speed gear

sleeve

• Installation of 5th-reverse

speed synchronizer hub

MD998820

Installer adapter (42)

Installation of reverse gear
bearing sleeve

MD999566

Claw

Removal of taper roller bearing
outer race

MB991445

Bushing remover and
installer base

Installation of differential front
taper roller bearing outer race

Tool

Number

Name

Use