Mitsubishi 380. Manual — part 290

CLUTCH PEDAL

CLUTCH

21A-4

CLUTCH PEDAL

REMOVAL AND INSTALLATION

M1211001600232

Post-installation Operation
Clutch Pedal Adjustment (Refer to

P.21A-2

).

08DB002A

4

1

2

3

8

7

12 ± 2 N·m

5

12 ± 2 N·m

9

Removal steps

•

Instrument panel under cover
(Refer to GROUP 52A, Instrument
panel

52A-4

).

1.

Stopper

2.

Snap pin

3.

Clevis pin

4.

Clutch master cylinder mounting
nut

5.

Clutch pedal assembly mounting
bolt

6.

Pedal pad

7.

Pedal stopper

8.

Clutch pedal assembly

8.

Clutch pedal switch

Removal steps (Continued)

CLUTCH CONTROL

CLUTCH

21A-5

CLUTCH CONTROL

REMOVAL AND INSTALLATION

M1211001900255

Pre-removal Operation
Clutch Fluid Draining

Post-installation Operation
• Clutch Fluid Supplying
• Clutch Line Bleeding (Refer to

P.21A-3

).

• Clutch Pedal Adjustment (Refer to

P.21A-2

).

08DB003A

15 ± 2 N·m

2

11, 15, 17

10

12 ± 2 N·m

13

Release fork

Release cylinder

push rod

Specified grease:

MITSUBISHI genuine grease

PART No. 0101011

4

11

18 ± 3 N·m

12 ± 2 N·m

8

7

1

5

6

9

3

Clutch master cylinder removal
steps

1.

Reservoir hose and brake fluid
reservoir connection

2.

Clutch damper

<<A>>

>>A<<

3.

Clutch pipe assembly

•

Brake master cylinder assembly
and brake booster (Refer to
GROUP 35A, Master cylinder
assembly and brake booster

35A-26

.)

4.

Clevis pin

5.

Clutch master cylinder

6.

Sealer

7.

Reservoir hose
Clutch release cylinder removal
steps

<<A>>

>>A<<

8.

Clutch tube assembly

9.

Clutch release cylinder
Clutch line removal steps

<<A>>

>>A<<

10. Clutch hose bracket

<<A>>

>>A<<

11. Clutch hose

Clutch master cylinder removal
steps (Continued)

CLUTCH CONTROL

CLUTCH

21A-6

INSTALLATION SERVICE POINT

<<A>> CLUTCH HOSE INSTALLATION

Holding the nut at the clutch hose side, loosen the
flare nut of the clutch pipe.

>>A<< CLUTCH HOSE/CLUTCH PIPE
INSTALLATION

1. Temporarily tighten the clutch pipe flare nut by
hand, and then tighten it to the specified torque,
being careful that the clutch hose does not become
twisted.
2. After tightening the clutch pipe flare nut and eye
bolt, check to be sure there is no clutch fluid leak

INSPECTION

M1211002000158

• Check the master cylinder or clutch hose for fluid

leakage.

• Check the clutch hose or tube for cracks or

clogging.

• Check the pedal shaft bushing for wear.

• Check the pedal arm for bend or torsion.

08DB008A

08DB009A

Securing side

CLUTCH CONTROL

CLUTCH

21A-7

DISASSEMBLY AND REASSEMBLY

M1211002100230

CLUTCH MASTER CYLINDER

CAUTION

Do not disassemble the piston assembly.

08DB011A

12 ± 2 N·m

N

1

2

3

4

5

8

N

N

6

7

2

3

4

1

2

4

2

Piston repair kit

Clutch fluid:

Brake fluid DOT3 OR DOT4

Grease: Rubber grease

Disassembly steps

1.

Piston stopper ring

2.

Piston assembly

>>A<<

3.

Pushrod assembly

4.

Boot

5.

Spring pin

6.

Nipple

7.

Seal

8.

Master cylinder body

Disassembly steps (Continued)