Mitsubishi 380. Manual — part 289

SPECIFICATIONS

BODY

42-88

COMPONENT IDENTIFICATIONS

M1421005400246

<DOOR CHECK>

<DOOR OPENING OUTER WEATHERSTRIP>

APPLICABLE LOCATION

IDENTIFICATION MARK

LH

Front door

P4FL

Rear door

P4RL

RH

Front door

P4FR

Rear door

P4RR

APPLICABLE SIDE

IDENTIFICATION CLIP COLOR

LH

Front door

Pink

Rear door

Yellow

RH

Front door

Turquoise

Rear door

Blue

21A-1

GROUP 21A

CLUTCH

CONTENTS

GENERAL INFORMATION . . . . . . . .

21A-2

SERVICE SPECIFICATIONS. . . . . . .

21A-2

LUBRICANTS . . . . . . . . . . . . . . . . . .

21A-2

ON-VEHICLE SERVICE. . . . . . . . . . .

21A-2

CLUTCH PEDAL CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

21A-2

CLUTCH BLEEDING . . . . . . . . . . . . . . . . .

21A-3

CLUTCH PEDAL. . . . . . . . . . . . . . . . .

21A-4

REMOVAL AND INSTALLATION . . . . . . . .

21A-4

CLUTCH CONTROL . . . . . . . . . . . . . .

21A-5

REMOVAL AND INSTALLATION . . . . . . . .

21A-5

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21A-6

DISASSEMBLY AND REASSEMBLY . . . . .

21A-7

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

21A-8

HOME

GENERAL INFORMATION

CLUTCH

21A-2

GENERAL INFORMATION

M1211000100234

The clutch is a dry single-disc, diaphragm type;
hydraulic pressure is used for the clutch control. The
clutch shares a brake fluid reservoir with the brake
system.

SERVICE SPECIFICATIONS

M1211000300227

LUBRICANTS

M1211000400183

ON-VEHICLE SERVICE

CLUTCH PEDAL CHECK AND
ADJUSTMENT

M1211000900285

1. Turn up the carpet, etc. under the clutch pedal.

2. Measure the clutch pedal height.

Standard value (A): 183

− 186 mm

3. Measure the clutch pedal clevis pin play.

Standard value (B): 1

− 3 mm

Item

Standard value

Clutch pedal height (mm)

183

− 186

Clutch pedal clevis pin play (mm)

1

− 3

Clutch pedal free play clearance (mm)

0.5

− 1.5

Distance between the clutch pedal and the clutch pedal
stopper when the clutch pedal is released (mm)

35 or more

Item

Specified lubricant

Quantity

Clutch fluid

Brake Fluid DOT 3 or DOT 4

As required

Pushrod assembly

Rubber grease

As required

Boot

Rubber grease

As required

Release cylinder push rod

MITSUBISHI genuine grease Part
No.0101011

As required

AC312890

A

AB

Clutch pedal height

AC100355 AB

B

Clutch pedal clevis pin play

ON-VEHICLE SERVICE

CLUTCH

21A-3

CAUTION

Do not push in the master cylinder pushrod at
this time, otherwise the clutch will not operate
properly.
4. If the clutch pedal height and clutch pedal clevis

pin play are not within the standard value, loosen
the setting nut to adjust the clutch pedal height
and clevis pin play to the standard value.

5. Check the clutch pedal switch clearance is within

specification when pedal height is adjusted
correctly and is positioned at rest. If adjustment is
required, loosen nut and rotate switch to achieve
correct clearance.

Switch clearance value (C): 0.5

− 1.5 mm

Nut tightening torque : 10 - 15 Nm

6. After completing the adjustments, confirm that the

clutch pedal free play clearance (measured
between pedal switch and bracket) and the
distance between the clutch pedal (the face of the
pedal pad) and the clutch pedal stopper when the
clutch is disengaged are within the standard value
ranges.

Standard value (C): 0.5

− 1.5 mm

Standard value (D): 35 mm or more

7. If the clutch pedal free play and the distance

between the clutch pedal and the clutch pedal
stopper or toeboard when the clutch is
disengaged do not agree with the standard
values, it is probably the result of either air in the
hydraulic system or a faulty master cylinder,
release cylinder or clutch. Bleed the air, or
disassemble and inspect the master cylinder,
release cylinder or clutch.

CLUTCH BLEEDING

M1211001400205

CAUTION

Use the specified brake fluid. Do not mix brake
fluids.

Specified fluid: Brake fluid DOT 3 or DOT 4

1. Connect a hose with a bottle to the bleeder screw.

2. Open the bleed nipple.

3. Depress the clutch pedal slowly. Open the bleeder

screw to let air and brake fluid out. Close the
bleeder screw. Release the clutch pedal. Repeat
until only brake fluid and no air comes out.

4. Check that the brake fluid reservoir level stays

between "MAX" and "MIN" marks throughout the
clutch bleeding process.

AC100356

Setting nut

Clutch pedal

12 ± 2 N·m

AD

08DB012A

Locking nut

Clutch pedal

12 ± 2 N·m

Clearance

0.5 - 1.5 mm

Clutch Pedal Switch

AC312891AB

D

08DB001A