Mitsubishi Outlander (2003+). Manual — part 25
CRANKSHAFT OIL SEAL
ENGINE MECHANICAL <4G69>
11C-27
<A/T>
AC308978
1
2
3
N
8
7
6
4
N
132 ± 5 N·m
(Lip section)
Engine oil
AB
(Lip section)
3
8
5
Crankshaft front oil seal removal
steps
•
Valve timing belt, balancer timing
belt (Refer to
).
>>D<<
1.
Crankshaft balancer shaft drive
sprocket
2.
Crankshaft key
>>C<<
3.
Crankshaft front oil seal
Crankshaft rear oil seal removal
steps
•
Transmission assembly (Refer to
GROUP 23A, Transmission
Assembly
).
<<B>>
>>B<<
4.
A/T drive plate bolts
5.
A/T drive plate adapter plate
6.
A/T drive plate
7.
Crankshaft bush
>>A<<
8.
Crankshaft rear oil seal
CRANKSHAFT OIL SEAL
ENGINE MECHANICAL <4G69>
11C-28
REMOVAL SERVICE POINTS
<<A>> TRANSMISSION ASSEMBLY REMOVAL
CAUTION
Do not remove the flywheel bolt shown by the
arrow. If this bolt is removed, the flywheel
assembly will become out of balance and
damaged.
Refer to GROUP 22A, Transmission Assembly
.
<<B>> FLYWHEEL BOLTS/A/T DRIVE PLATE
BOLTS REMOVAL
1. Use special tool flywheel stopper (MD998781) to
secure the flywheel assembly or A/T drive plate.
2. Remove the flywheel bolts or A/T drive plate bolts.
INSTALLATION SERVICE POINTS
>>A<< CRANKSHAFT REAR OIL SEAL
INSTALLATION
1. Apply a small amount of engine oil to the entire
inner diameter of the oil seal lip.
2. Use the following special tools to press-fit the oil
seal.
•
Installer bar (MB990938)
•
Crankshaft rear oil seal installer (MD998776)
>>B<< FLYWHEEL BOLTS/A/T DRIVE PLATE
BOLTS INSTALLATION
1. Use special tool flywheel stopper (MD998781) to
secure the flywheel assembly or A/T drive plate in
the same manner as removal.
2. Tighten the flywheel bolts or A/T drive plate bolts
to the specified torque.
Tightening torque: 132
±
5 N
⋅
m
>>C<< CRANKSHAFT FRONT OIL SEAL
INSTALLATION
1. Apply a small amount of engine oil to the outer
diameter of special tool crankshaft front oil seal
guide (MD998285) and install it to the crankshaft.
2. Apply a small amount of engine oil to the entire
inner diameter of the oil seal lip.
3. Use special tool crankshaft front oil seal installer
(MD998375) to press-fit the oil seal.
AC300897
AC308604
Flywheel
bolt
Engine front
AB
Flywheel
assembly
AC301854AB
MD998781
AC102328 AB
Oil seal
MB990938
MD998776
Crankshaft
(Engine oil)
AC301855AB
MD998781
AC102329AC
MD998285
(Engine oil)
(Oil applied to the
circumference)
Oil seal
Crankshaft
MD998375
CRANKSHAFT OIL SEAL
ENGINE MECHANICAL <4G69>
11C-29
>>D<< CRANKSHAFT BALANCER SHAFT DRIVE
SPROCKET INSTALLATION
1. Clean or degrease the front case, the crankshaft
and the crankshaft balancer shaft drive sprocket
as shown.
NOTE: Also clean the degreased surfaces.
2. Install the crankshaft balancer shaft drive sprocket
in the direction shown in the illustration.
AC301346
AB
: Clean
: Clean and degrease
Crankshaft
balancershaft
drive sprocket
Engine front
Front case
Crankshaft
CYLINDER HEAD GASKET
ENGINE MECHANICAL <4G69>
11C-30
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
M1112004000848
Pre-removal Operation
•
Fuel Line Pressure Reduction [Refer to GROUP 13B,
On-vehicle Service
−
Fuel Pump Connector
Disconnection (How to Reduce Pressurized Fuel Lines)
].
•
Engine Coolant Draining (Refer to GROUP 14, On-vehicle
Service
−
•
Air Cleaner Removal (Refer to GROUP 15, Air Cleaner
).
•
Accelerator Cable Removal (Refer to GROUP 17,
Accelerator Cable and Pedal
).
Post-installation Operation
•
Accelerator Cable Installation (Refer to GROUP 17,
Accelerator Cable and Pedal
•
Air Cleaner Installation (Refer to GROUP 15, Air Cleaner
).
•
Engine Coolant Refilling (Refer to GROUP 14, On-vehicle
Service
−
Engine Coolant Replacement
).
•
Accelerator Cable Adjustment (Refer to GROUP 17,
On-vehicle Service
−
Accelerator Cable Check and
Adjustment
•
Fuel Leak Check
AC308979
N
(Engine oil)
13 ± 1 N·m
14 ± 3 N·m
9.0 ± 2.0 N·m
5.0 ± 1.0 N·m
1
6
5
4
3
2
AB
7
Removal steps
1.
Control wiring harness connection
2.
Battery wiring harness connection
3.
Radiator lower hose clamp
4.
Canister vacuum hose connection
5.
Brake booster vacuum hose
connection
6.
Engine oil level gauge and guide
assembly
7.
O-ring
Removal steps (Continued)
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