Mitsubishi Outlander (2003+). Manual — part 23
CAMSHAFT AND VALVE STEM SEAL
ENGINE MECHANICAL <4G69>
11C-19
AC308975AB
17
16
15
13
12
11
28*
27*
26*
25*
24*
22
21
20
18
19
N
28*
25*
24*
14 ± 1 N·m
22 ± 4 N·m
13 ± 1 N·m
31 ± 3 N·m
47 ± 7 N·m
25 ± 4 N·m
89 ± 9 N·m
N
N
Apply engine oil to all
moving parts before
installation.
14
23
29*
29*
11 ± 1 N·m
Camshaft removal steps
11. Connector bracket
>>I<<
12. Camshaft position sensor support
13. Camshaft position sensing cylinder
<<A>>
>>H<<
14. Camshaft sprocket
>>G<<
15. Camshaft oil seal
>>F<<
16. Exhaust rocker arm shaft caps
<<B>>
>>F<<
17. Exhaust rocker arm and shaft
assembly
>>E<<
18. Inlet rocker arm shaft caps
<<B>>
>>E<<
19. Inlet rocker arm and shaft assembly
>>D<<
20. Camshaft
•
Water inlet fitting and thermostat
case assembly (Refer to GROUP
14, Water Hose and Water Pipe
).
21. Cylinder head plug
22. Oil control valve filter
Valve stem seal removal steps
1.
Rocker cover PCV hose connection
2.
Rocker cover breather hose
connection
3.
Control wiring harness connection
4.
Engine hanger
7.
Rocker cover assembly
8.
Rocker cover gasket
9.
Spark plug guide oil seals
>>F<<
16. Exhaust rocker arm shaft caps
<<B>>
>>F<<
17. Exhaust rocker arm and shaft
assembly
>>E<<
18. Inlet rocker arm shaft caps
<<B>>
>>E<<
19. Inlet rocker arm and shaft assembly
23. Spark plugs
<<C>>
>>C<<
24. Valve spring retainer locks
25. Valve spring retainers
>>B<<
26. Inlet valve springs
>>B<<
27. Exhaust valve springs
>>A<<
28. Valve stem seals
29. Valve spring seats
CAMSHAFT AND VALVE STEM SEAL
ENGINE MECHANICAL <4G69>
11C-20
REMOVAL SERVICE POINTS
<<A>> CAMSHAFT SPROCKET REMOVAL
1. Use the following special tools to hold the
camshaft sprocket.
•
Front hub and flange yoke holder (MB990767)
•
Pin (MD998719)
2. Loosen the camshaft sprocket mounting bolt and
remove the camshaft sprocket.
<<B>> EXHAUST ROCKER ARM AND SHAFT
ASSEMBLY/INLET ROCKER ARM AND SHAFT
ASSEMBLY REMOVAL
CAUTION
Never disassemble the exhaust rocker arm and
shaft assembly, and inlet rocker arm and shaft
assembly.
<<C>> VALVE SPRING RETAINER LOCKS
REMOVAL
CAUTION
When removing valve spring retainer locks, leave
the piston of each cylinder in the TDC (Top Dead
Centre) position. The valve may fall into the
cylinder if the piston is not properly in the TDC
position.
Use special tool valve spring compressor
(MD998772) to compress the valve spring and then
remove the valve spring retainer lock.
INSTALLATION SERVICE POINTS
>>A<< VALVE STEM SEALS INSTALLATION
1. Apply a small amount of engine oil to the valve
stem seals.
CAUTION
•
Do not re-use the valve stem seal.
•
Special tool valve stem seal installer
(MD998774) must be used to install the valve
stem seal. Improper installation could result
in oil leaking past the valve guide.
2. Use the special tool to fill a new valve stem seal in
the valve guide using the valve stem area as a
guide.
>>B<< EXHAUST VALVE SPRINGS/INLET VALVE
SPRINGS INSTALLATION
Install the valve springs with its identification colour
painted end facing the locker arm.
AC102532 AB
MB990767
MD998719
AC301867
AB
MD998772
AC308654AB
MD998774
Valve
Valve guide
Valve stem
seal
AC107415
AC
Rocker arm side
Identification
colour
Inlet side:
Light blue
Exhaust side:
Orange
CAMSHAFT AND VALVE STEM SEAL
ENGINE MECHANICAL <4G69>
11C-21
>>C<< VALVE SPRING RETAINER LOCKS
INSTALLATION
Use special tool valve spring compressor
(MD998772) to compress the valve spring and then
install the valve spring retainer lock in the same
manner as removal.
>>D<< CAMSHAFT INSTALLATION
Set the dowel pin of the camshaft in the position
shown in the figure.
>>E<< INLET ROCKER ARM AND SHAFT
ASSEMBLY/INLET ROCKER ARM SHAFT CAPS
INSTALLATION
1. Place the inlet rocker shaft so that its 5.5 mm hole
faces toward the cylinder head.
2. Install the inlet rocker arm shaft caps.
3. Tighten the inlet rocker shaft mounting bolts to the
specified torque.
Tightening torque: 31
±
3 N
⋅
m
>>F<< EXHAUST ROCKER ARM AND SHAFT
ASSEMBLY/EXHAUST ROCKER ARM SHAFT
CAPS INSTALLATION
1. Install the exhaust rocker shaft so that its notch is
positioned as shown.
2. Install the exhaust rocker arm shaft caps.
3. Tighten the exhaust rocker shaft mounting bolts to
the specified torque.
Tightening torque: 13
±
1 N
⋅
m
>>G<< CAMSHAFT OIL SEAL INSTALLATION
1. Apply engine oil to the entire inner diameter of the
oil seal lip.
2. Use special tool camshaft oil seal installer
(MD998713) to press-fit the oil seal as shown.
AC301867
AB
MD998772
AC301868
AB
Dowel pin
AC301869
AB
φ
5.5 mm
Engine front
AC301870
AB
Engine front
Notch
AC102323AC
MD998713
Camshaft oil seal
(Engine oil)
CAMSHAFT AND VALVE STEM SEAL
ENGINE MECHANICAL <4G69>
11C-22
>>H<< CAMSHAFT SPROCKET INSTALLATION
1. Use the following special tool as during removal to
hold the camshaft sprocket.
•
Front hub and flange yoke holder (MB990767)
•
Pin (MD998719)
2. Tighten the camshaft sprocket mounting bolt to
the specified torque.
Tightening torque: 89
±
9 N
⋅
m
>>I<< CAMSHAFT POSITION SENSOR SUPPORT
INSTALLATION
1. Remove sealant from the camshaft position
sensor support and cylinder head surfaces.
2. Apply the sealant to the camshaft position sensor
support flange in a continuous bead as shown in
the illustration.
Specified sealant: MITSUBISHI GENUINE
PART MD970389 or equivalent
NOTE: Install the camshaft position sensor
support within 15 minutes after applying the
sealant.
3. Install the camshaft position sensor support to the
cylinder head.
CAUTION
Wait at least one hour. Never start the engine or
let engine oil or coolant touch the adhesion
surface during that time.
4. Tighten the camshaft position sensor support
mounting bolts to the specified torque.
Tightening torque: 14
±
1 N
⋅
m
>>J<< O-RING/OIL CONTROL VALVE
INSTALLATION
CAUTION
•
Never re-use the O-ring.
•
Before installing O-ring, wind the tape with the
soft adhesion (sealing tape) around the oil
passages cut-out area of engine oil control
valve to prevent the damage. If the O-ring is
damaged, it can be the cause of oil leak.
1. Apply a small amount of engine oil to the O-ring
and then install it to the oil control valve.
2. Assemble the oil control valve to the cylinder
head.
3. Tighten the oil control valve mounting bolt to the
specified torque.
Tightening torque: 11
±
1 N
⋅
m
AC102532 AB
MB990767
MD998719
AC301268AB
φ
3 mm
AK303651AD
Tape
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