Mitsubishi Outlander (2003+). Manual — part 17
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-45
ENGINE ASSEMBLY
REMOVAL AND INSTALLATION
M1112001000720
CAUTION
*: indicates parts which should be temporarily tightened, and then fully tightened with the engine
weight applied on the vehicle body.
Pre-removal Operation
Fuel Line Pressure Reduction [Refer to GROUP 13A, On-
vehicle Service
-
Fuel Pump Connector Disconnection
(How to Reduce Pressurized Fuel Lines)
Hood Removal (Refer to GROUP 42, Hood
Under Cover Removal (Refer to GROUP 51, Under Cover
Engine Oil Draining (Refer to GROUP 12, On-vehicle
Service
-
Engine Oil Replacement
).
Engine Coolant Draining (Refer to GROUP 14, On-vehicle
Service
-
Engine Coolant Replacement
).
Air Cleaner and Air Cleaner Bracket Removal (Refer to
GROUP 15, Air Cleaner
Battery and Battery Tray Removal
Rocker Cover Centre Cover Removal (Refer to
Radiator Assembly Removal (Refer to GROUP 14,
Radiator
Front Exhaust Pipe Removal (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
Starter Assembly Removal (Refer to GROUP 16, Starter
Motor Assembly
).
Post-installation Operation
Starter Assembly Installation (Refer to GROUP 16,
Starter Motor Assembly
).
Front Exhaust Pipe Installation (Refer to GROUP 15,
Exhaust Pipe and Main Muffler
Radiator Assembly Installation (Refer to GROUP 14,
Radiator
).
Battery and Battery Tray Installation
Rocker Cover Centre Cover Installation (Refer to
).
Air Cleaner and Air Cleaner Bracket installation (Refer to
GROUP 15, Air Cleaner
Engine Coolant Refilling (Refer to GROUP 14, On-vehicle
Service
-
Engine Coolant Replacement
Engine Oil Refilling (Refer to GROUP 12, On-vehicle
Service
-
Engine Oil Replacement
).
Accelerator Cable Adjustment (Refer to GROUP 17, On-
vehicle Service
-
Accelerator Cable Check and
Adjustment
).
Drive Belt Tension Check (Refer to
Under Cover Installation (Refer to GROUP 51, Under
Cover
).
Hood Installation (Refer to GROUP 42, Hood
).
Fuel Leak Check
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-46
AC300549
18
5.0 ± 1.0 N·m
5.0 ± 1.0 N·m
17
16
5.0 ± 1.0 N·m
5.0 ± 1.0 N·m
9.0 ± 2.0 N·m
9.0 ± 2.0 N·m
AB
1
14
13
12
11
9
8
7
6
5
10
4
3
2
9.0 ± 2.0 N·m
15
Removal steps
1.
A/C compressor connector
2.
Power steering fluid pressure
switch connector
3.
Crank angle sensor connector
4.
Ignition coil connectors
5.
Detonation sensor connector
6.
Purge control solenoid valve
connector
7.
EGR control solenoid valve
connector
8.
Injector connectors
9.
Throttle position sensor connector
10. Idle speed control servo connector
11. Camshaft position sensor
connector
12. Oxygen sensor connector
13. Engine coolant temperature sensor
connector
14. Engine coolant temperature gauge
unit connector
15. Capacitor connector
16. Battery wiring harness connection
17. Accelerator cable connection
<<A>>
18. Drive belt
Removal steps
&RQWLQXHG
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-47
AC300550
5.0 ± 1.0 N·m
N
(Engine oil)
44 ± 10 N·m*
45 ± 5 N·m*
27
26
25
24
23
22
21
20
19
29
28
N
22 ± 4 N·m
22 ± 4 N·m
AB
12 ± 2 N·m
Removal steps
19. Brake booster vacuum hose
connection
20. Canister vacuum hose connection
<<B>>
21. A/C compressor and clutch
assembly
<<B>>
22. Power steering oil pump assembly
23. Heater water hoses connection
24. Fuel return line hose connection
>>E<<
25. Fuel high-pressure hose
connection
>>E<<
26. O-ring
<<C>>
>>D<<
Transmission assembly
>>C<<
27. Self-locking nuts
<<D>>
>>B<<
28. Engine front mounting bracket
<<E>>
>>A<<
29. Engine assembly
Removal steps
&RQWLQXHG
ENGINE ASSEMBLY
ENGINE MECHANICAL
11A-48
REMOVAL SERVICE POINTS
<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the
serpentine drive system with the drive belt auto-
tensioner.
1. Securely insert the spindle handle or ratchet
handle with a 12.7 mm insertion angle into the jig
hole of the auto-tensioner, and turn the auto-
tensioner anti-clockwise until it hits the stopper.
CAUTION
To reuse the drive belt, draw an arrow indicating
the rotating direction (clockwise) on the back of
the belt using chalk.
2. Align hole A with hole B, insert an L-shaped
hexagon wrench, etc. to fix and then remove the
drive belt.
<<B>> A/C COMPRESSOR AND CLUTCH
ASSEMBLY/POWER STEERING OIL PUMP
ASSEMBLY REMOVAL
With the hose installed, remove the A/C compressor
and clutch assembly, and power steering oil pump
assembly from the bracket.
NOTE: Secure the removed A/C compressor and
clutch assembly, and power steering oil pump
assembly with cord or rope at a position where they
will not interfere with the removal of the engine
assembly.
<<C>> TRANSMISSION ASSEMBLY REMOVAL
1. Pre-tighten the 2 bolts on the car to assemble the
radiator support upper insulator to set the special
tools engine hanger MB991895 or engine hanger
MB991928.
2. Remove the transmission assembly (Refer to
GROUP 22A, Transmission Assembly
).
<<D>> ENGINE FRONT MOUNTING BRACKET
REMOVAL
1. Support the engine with a garage jack.
2. Remove the following special tool.
(1) <Special tool engine hanger (MB991895) is
used>
Remove special tool MB991895.
(2) <Special tool engine hanger (MB991928) is
used>
Remove special tool MB991928.
AC107640AC
Hole A
Auto-tensioner
Hole B
AC107641AB
L-shaped
hexagon
wrench
Auto-tensioner
AC300950AB
AC107631AB
MB991527
MB991454
MB991895
AC211405 AB
MB991527
MB991454
MB991928
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