Mitsubishi Outlander (2003+). Manual — part 115
13B-1
GROUP 13B
CONTENTS
GENERAL INFORMATION . . . . . . . .
SEALANT. . . . . . . . . . . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
FUEL PUMP OPERATION CHECK . . . . . .
FUEL GAUGE UNIT CHECK . . . . . . . . . . .
FUEL PUMP ASSEMBLY <2WD>, FUEL TANK
PUMP AND GAUGE ASSEMBLY <4WD>
REPLACEMENT . . . . . . . . . . . . . . . . . . . . .
FUEL GAUGE UNIT REPLACEMENT . . . .
FUEL TANK GAUGE UNIT REPLACEMENT
<2WD> . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK GAUGE UNIT REPLACEMENT
<4WD> . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FUEL TANK . . . . . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION
FUEL PUMP ASSEMBLY <2WD>, FUEL
TANK PUMP AND GAUGE ASSEMBLY
<4WD> DISASSEMBLY AND REASSEMBLY
FUEL TANK GAUGE UNIT DISASSEMBLY
AND REASSEMBLY . . . . . . . . . . . . . . . . . .
00
11
12
13
14
15
16
17
21
22
25
26
27
31
32
33
34
35
36
37
51
52
42
54
55
GENERAL INFORMATION
FUEL SUPPLY
13B-2
GENERAL INFORMATION
M1135000100350
The fuel tank is located under the floor of the rear
seats to provide increased protection and a more
luggage space.
A fuel tank safety valve assembly has been
adopted to prevent fuel from leaking out in case
of a collision.
A fuel pump assembly <2WD>, fuel pump and
gauge assembly <4WD> including fuel pump, fuel
filter, reservoir and fuel gauge unit, has been
adopted to lighten weight and improve servicea-
bility.
SEALANT
M1135005200017
ON-VEHICLE SERVICE
FUEL PUMP OPERATION CHECK
M1135001000118
Refer to GROUP 13A
-
On-vehicle Service, Fuel
Pump Operation Check
FUEL GAUGE UNIT CHECK
M1135003100296
Refer to GROUP 54A
-
Combination Meter, On-vehi-
cle Service, Fuel Gauge Unit Check
<2WD>,
<4WD>.
FUEL PUMP ASSEMBLY <2WD>, FUEL
TANK PUMP AND GAUGE ASSEMBLY
<4WD> REPLACEMENT
M1135004900240
1. Remove the rear seat cushion assembly (Refer to
GROUP 52A
-
Rear seat assembly
2. Remove the service hole cover mounting screws
and remove the service hole cover.
3. Disconnect the fuel pump assembly <2WD> or
fuel tank pump and gauge assembly <4WD>
connector, fuel return hose, fuel high-pressure
hose and fuel suction tube <4WD>.
Item
Specified sealant
Service hole cover and floor pan <2WD>
3M
É
8513 Grommets windshield sealer (Black)
AC102784
Service hole cover
AB
AC102778AB
Fuel suction
tube <4WD>
Fuel high-pressure
hose
Fuel pump assembly <2WD>
or fuel tank pump and gauge assembly <4WD>
connector
Fuel return hose
ON-VEHICLE SERVICE
FUEL SUPPLY
13B-3
CAUTION
For 4WD: Pay attention not to damage the float
when removing and installing fuel tank pump and
gauge assembly through the service hole.
4. Remove the mounting nuts and fuel pump bracket
plate, and remove the fuel pump assembly
<2WD>, fuel tank pump and gauge assembly
<4WD> from the service hole.
5. Install the fuel pump assembly <2WD>, fuel tank
pump and gauge assembly <4WD> to the fuel
tank through the service hole.
6. Install the fuel pump bracket plate to the fuel tank
and tighten the mounting nuts to the specified
torque.
Tightening torque: 2.5
0.4 N
¼
m
CAUTION
After connecting the fuel high-pressure hose or
fuel pump suction tube <4WD>, slightly pull it to
ensure that it is installed securely. Also confirm
that there is a play approximately 3 mm.
7. Connect the fuel pump assembly <2WD> or fuel
tank pump and gauge assembly <4WD>
connector, fuel return hose, fuel high-pressure
hose and fuel suction tube <4WD>.
AC107193
Fuel tank pump and
gauge assembly
Float
Service hole
AC
AC107194AC
2.5 ± 0.4 N·m
Fuel pump braket plate
AC300047
3 mm
AC
Fuel high-pressure hose or
fuel pump suction tube <4WD>
Corresponding side
Quick connector
AC102778AB
Fuel suction
tube <4WD>
Fuel high-pressure
hose
Fuel pump assembly <2WD>
or fuel tank pump and gauge assembly <4WD>
connector
Fuel return hose
AC102784
Service hole cover
AB
ON-VEHICLE SERVICE
FUEL SUPPLY
13B-4
8. Tighten the service hole cover mounting screws
and install the service hole cover.
9. Install the rear seat cushion assembly. (Refer to
GROUP 52A
-
Rear seat assembly
FUEL GAUGE UNIT REPLACEMENT
FUEL TANK GAUGE UNIT
REPLACEMENT <2WD>
M1135001400279
1. Remove the rear seat cushion assembly (Refer to
GROUP 52A
-
2. Pry off the service hole cover using a flat-tipped
screwdriver, etc.
3. Disconnect the fuel tank gauge unit harness
connector.
CAUTION
Pay attention not to damage the gauge unit and
the float of the fuel tank gauge unit when with-
drawing it from the service hole.
4. Remove the fuel tank gauge unit mounting nuts
and remove the fuel tank gauge unit from service
hole.
CAUTION
Pay attention not to damage the gauge unit and
the float of the fuel tank gauge unit when insert-
ing it from the service hole.
5. Install the fuel tank gauge unit to the fuel tank
through the service hole, and tighten the mounting
nuts to the specified torque.
Tightening torque: 2.5
0.4 N
¼
m
AC107600AC
Service hole cover
Flat-tipped screwdriver
AC107601AC
Fuel tank gauge unit
Fuel tank gauge unit
harness connector
AC107188AD
Service hole
Gauge unit
Fuel tank gauge unit
AC107188AE
Service hole
Gauge unit
Fuel tank gauge unit
AC107602 AC
2.5 ± 0.4 N·m
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