Mitsubishi Outlander (2003+). Manual — part 22

ON-VEHICLE SERVICE

ENGINE MECHANICAL <4G69>

11C-15

8. Check the CO contents and the HC contents at

idle.

Standard value

CO contents: 0.5 % or less
HC contents: 100 ppm or less

9. If there is a deviation from the standard value,

check the following items:

Diagnosis output

Fuel pressure

Injector

Ignition coil, spark plug

EGR control system

Evaporative emission control system

Compression pressure

NOTE: Replace the three way catalyst when the
CO and HC contents are not within the standard
value, even though the result of the inspection is
normal on all items.

10.Turn the ignition switch to the "LOCK" (OFF)

position and then remove the MUT-II/III.

COMPRESSION PRESSURE CHECK

M1111002600636

1. Before inspection, set the vehicle to the

pre-inspection condition.

2. Remove all of the ignition coils and spark plugs.
3. Disconnect the crank angle sensor connector.

NOTE: Doing this will prevent the
engine-ECU<M/T> or engine-A/T-ECU<A/T> from
carrying out ignition and fuel injection.

CAUTION

Keep away from the spark plug hole when
cranking.

If compression is measured with water, oil,
fuel, etc., that has come from cracks inside
the cylinder, these materials will become
heated and will gush out from the spark plug
hole, which is dangerous.

4. Cover the spark plug hole with a shop towel etc.,

and after the engine has been cranked, check that
no foreign material is adhering to the shop towel.

5. Set compression gauge to one of the spark plug

holes.

6. Crank the engine with the throttle valve fully open

and measure the compression pressure.

Standard value (at engine speed of 200

r/min):

1,560 kPa

Limit (at engine speed of 200 r/min):

Minimum 1130 kPa

7. Measure the compression pressure for all the

cylinders, and check that the pressure differences
of the cylinders are below the limit.

Limit: Maximum 98 kPa

8. If there is a cylinder with compression or a

compression difference that is outside the limit,
pour a small amount of engine oil through the
spark plug hole, and repeat the operations in
steps from (5) to (7).
(1) If the compression increases after oil is added,

the cause of the malfunction is a worn or
damaged piston ring and/or cylinder inner
surface.

(2) If the compression dose not rise after oil is

added, the cause is a burnt or defective valve
seat, or pressure is leaking from the gasket.

9. Connect the crank angle sensor connector.
10.Install the spark plugs and tighten to the specified

torque.

Tightening torque: 25

±

4 N

m

11.Install the ignition coils.
12.Use the MUT-II/III to erase the diagnosis codes.

NOTE: This will erase the diagnosis code
resulting from the crank angle sensor connector
being disconnected.

AK303421AB

Crank angle
sensor
connector

ON-VEHICLE SERVICE

ENGINE MECHANICAL <4G69>

11C-16

MANIFOLD VACUUM CHECK

M1111002700569

1. Before inspection, set the vehicle to the

pre-inspection condition.

2. Turn the ignition switch to the "LOCK" (OFF)

position and then connect the MUT-II/III to the
diagnosis connector.

3. Disconnect the ventilation hose from the PCV

valve, and connect a vacuum gauge to the
ventilation hose.

4. Plug the PCV valve.
5. Start the engine and check that idle speed is

within the standard valve.

Standard value

: 680

±

100 r/min <M/T>

: 750

±

100 r/min <A/T>

6. Check the intake manifold vacuum.

Limit: Minimum 60 kPa

7. Turn off the ignition switch.
8. Remove the vacuum gauge and then connect the

ventilation hose.

9. Turn the ignition switch to the "LOCK" (OFF)

position and then remove the MUT-II/III.

AK303691AF

MB991502

16 PIN

AK303690AB

MB991911

16-PIN

MB991827

MB991824

AK303422 AB

Vacuum gauge

PCV valve

Ventilation hose

Plug

CRANKSHAFT PULLEY

ENGINE MECHANICAL <4G69>

11C-17

CRANKSHAFT PULLEY

REMOVAL AND INSTALLATION

M1112001600539

REMOVAL SERVICE POINT

<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the
introduction of the serpentine drive system with the
drive belt auto-tensioner.

1. Securely insert the spindle handle or ratchet

handle with a 12.7 mm insertion angle into the jig
hole of the auto-tensioner.

2. Rotate the auto-tensioner anti-clockwise and align

hole A with hole B.

CAUTION

To reuse the drive belt, draw an arrow indicating
the rotating direction (clockwise) on the back of
the belt using chalk, etc.

3. Insert an L-shaped hexagon wrench, etc. into the

hole to fix and then remove the drive belt.

Pre-removal Operation

Under Cover Removal (Refer to GROUP 51, Under Cover

P.51-19

).

Post-installation Operation

Drive Belt Tension Check (Refer to

P.11C-8

).

Under Cover Installation (Refer to GROUP 51, Under

Cover

P.51-19

).

AC308973AB

25 ± 4 N·m

1

2

Removal steps

<<A>>

1.

Drive belt

2.

Crank shaft damper pulley

AC301703

AC301704AB

Hole A

Auto-tensioner

Hole B

AC301705AB

L-shaped
hexagon
wrench

Auto-tensioner

CAMSHAFT AND VALVE STEM SEAL

ENGINE MECHANICAL <4G69>

11C-18

CAMSHAFT AND VALVE STEM SEAL

REMOVAL AND INSTALLATION

M1112006600330

CAUTION

* Remove and assemble the marked parts in each cylinder unit.

Pre-removal Operation

Air Cleaner Removal (Refer to GROUP 15, Air Cleaner

P.15-4

).

Ignition Coils Removal (Refer to GROUP 16, Ignition

System

Ignition Coil

P.16-41

).

Timing Belt Upper Cover Removal (Refer to

P.11C-36

).

Post-installation Operation

Timing Belt Upper Cover Installation (Refer to

P.11C-36

).

Ignition Coils Installation (Refer to GROUP 16, Ignition

System

Ignition Coil

P.16-41

).

Air Cleaner Installation (Refer to GROUP 15, Air Cleaner

P.15-4

).

Drive Belt Tension Check (Refer to

P.11C-8

).

Valve Clearance Check and Adjustment (Refer to

P.11C-11

).

AC308974

1

10

9

8

7

5

4

3

2

N

AB

N

11 ± 1 N·m

3.5 ± 0.5 N·m

24 ± 3 N·m

44 ± 5 N·m

9.0 ± 2.0 N·m

(Engine oil)

N

6

Camshaft removal steps

1.

Rocker cover PCV hose connection

2.

Rocker cover breather hose
connection

3.

Control wiring harness connection

4.

Engine hanger

>>J<<

5.

Oil control valve

>>J<<

6.

O-ring

7.

Rocker cover assembly

8.

Rocker cover gasket

9.

Spark plug guide oil seals

10. Accumulator assembly

Valve timing belt (Refer to

P.11C-36

).

Camshaft removal steps

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Текст

Политика конфиденциальности