Mitsubishi Outlander (2003+). Manual — part 117
FUEL TANK
FUEL SUPPLY
13B-9
AC300410AB
29
28
30
26
27
1
2
<FUEL FILLER NECK>
Fuel filler neck removal steps
1.
Fuel filler hose connection <Fuel
filler neck side>
2.
Fuel filler neck breather hose
connection <Fuel filler neck side>
26. Fuel filler neck protector
27. Fuel tank cap
28. Fuel filler neck
29. Fuel filler neck valve
30. Gasket
Fuel filler neck removal steps
FUEL TANK
FUEL SUPPLY
13B-10
REMOVAL SERVICE POINTS
<<A>> REAR DIFFERENTIAL SUPPORT MEM-
BER INSTALLATION NUTS AND BOLTS <4WD>/
FUEL TANK ASSEMBLY <4WD> REMOVAL
1. Remove the rear differential support member
installation nuts and bolts, and then tilt the rear
differential carrier assembly (Refer to GROUP
27A
-
Rear Differential Carrier Assembly
).
2. Raise and support the fuel tank assembly with a
transmission jack, and remove the mounting nuts
and bolts.
CAUTION
Support the fuel tank assembly securely so that
it does not fall off from the transmission jack.
3. Tilt the fuel tank assembly to disconnect the
connectors.
4. Remove the fuel tank assembly to the direction
shown, being careful not to strike it against the
rear differential carrier assembly.
<<B>> FUEL TANK GAUGE UNIT/FUEL PUMP
ASSEMBLY <2WD>, FUEL TANK PUMP AND
GAUGE ASSEMBLY <4WD> REMOVAL
CAUTION
When withdrawing the fuel tank gauge unit, fuel
tank pump and gauge assembly from the fuel
tank, be careful not damage the module unit and
the float.
INSTALLATION SERVICE POINTS
>>A<< FUEL PUMP SUCTION TUBE <4WD>/FUEL
HIGH-PRESSURE HOSE INSTALLATION
CAUTION
After connecting the fuel high-pressure hose or
fuel pump suction tube <4WD>, slightly pull it to
ensure that it is installed securely. Also confirm
that there is a play approximately 3 mm.
AC300033AB
Fuel tank assembly
Rear differential
carrier assembly
Tilt
Towards front
of vehicle
AC107196 AD
Fuel tank assembly
Transaxle jack
AC300040 AB
Fuel tank assembly
Rear differential
carrier assembly
Tilt
Towards front
of vehicle
AC300043 AB
Lower
Fuel tank assembly
Rear differential
carrier assembly
Towards front
of vehicle
AC300047
3 mm
AC
Fuel high-pressure hose or
fuel pump suction tube <4WD>
Corresponding side
Quick connector
FUEL TANK
FUEL SUPPLY
13B-11
FUEL PUMP ASSEMBLY <2WD>, FUEL
TANK PUMP AND GAUGE ASSEMBLY
<4WD> DISASSEMBLY AND
REASSEMBLY
M1135004600294
<2WD>
AC300077
1
3
5
6
7
8
9
10
11
N
N
2
4
5
N
AB
Disassembly steps
1.
Gasket
2.
Fuel tank pump connector
connection
3.
Fuel pump bracket
4.
Fuel pump hose
>>A<<
5.
O-ring
6.
Fuel pump tube
7.
Fuel pump bracket
8.
Fuel tank pump
9.
Fuel tank pump cushion
>>A<<
10. Fuel tank grommet
11. Fuel tank filter assembly
Disassembly steps
&RQWLQXHG
FUEL TANK
FUEL SUPPLY
13B-12
<4WD>
REASSEMBLY SERVICE POINT
>>A<< FUEL TANK GROMMET/O-RING INSTAL-
LATION
Apply gasoline on the grommet and the O-ring before
mounting them to prevent damage or twisting.
AC300470AB
1
3
5
6
7
8
8
9
11
10
12
14
13
N
N
N
2
4
N
Disassembly steps
1.
Gasket
2.
Fuel tank gauge unit connector
connection
3.
Fuel tank gauge unit
4.
Fuel tank pump connector
connection
5.
Fuel pump bracket
6.
Fuel pump hose
7.
Fuel tank assist pump
>>A<<
8.
O-ring
9.
Fuel tank tube
10. Fuel pump bracket
11. Fuel tank pump
12. Fuel tank pump cushion
>>A<<
13. Fuel tank grommet
14. Fuel tank filter assembly
Disassembly steps
&RQWLQXHG
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