Mitsubishi Outlander (2003+). Manual — part 129
WATER HOSE AND WATER PIPE
ENGINE COOLING
14-27
REMOVAL AND INSTALLATION <4G69>
M1141003300567
REMOVAL SERVICE POINT
<<A>> RADIATOR UPPER HOSE
DISCONNECTION
After making mating marks on the radiator hose and
hose clamp, disconnect the radiator hose.
Pre-removal and Post-installation Operation
•
Engine Coolant Draining and Supplying (Refer to
•
Air Cleaner Removal and Installation (Refer to GROUP
15, Air Cleaner
).
•
Thermostat Removal and Installation (Refer to
AC309470 AB
13 ± 2 N·m
11 ± 1 N·m
5.0 ± 1.0 N·m
24 ± 4 N·m
24 ± 4 N·m
13 ± 2 N·m
1
2
3
4
5
6
7
8
9
10
11
12
13
14
N
N
14
Removal steps
<<A>> >>C<<
1.
Radiator upper hose connection
2.
Radiator hose clamp
3.
Control wiring harness connection
bracket
>>B<<
4.
Water outlet fitting
5.
Heater hose connection
6.
Water return hose
7.
Engine coolant temperature gauge
unit
>>B<<
8.
Thermostat case assembly
9.
Heater hose connection
10. Harness clamp
11. Water feed hose
12. Transfer water return hose
connection
13. Water inlet pipe assembly
>>A<<
14. O-ring
AC200641AC
Mating marks
WATER HOSE AND WATER PIPE
ENGINE COOLING
14-28
INSTALLATION SERVICE POINTS
>>A<< O-RING INSTALLATION
CAUTION
Do not allow engine oil or other grease to adhere
to the O-ring
Insert the O-ring to the water pipe, and coat the outer
portion of the O-ring with water or engine coolant.
>>B<< THERMOSTAT CASE ASSEMBLY/WATER
OUTLET FITTING INSTALLATION
1. Use a gasket scraper or wire brush to completely
eliminate all gasket material on the gasket
mounting surface.
2. Apply a bead of the sealant to the cylinder head
mating surface of the thermostat case as shown.
Specified Sealant: Mitsubishi Genuine Part
No.MD970389 or equivalent
3. Apply sealant to the thread of the thermostat case
assembly bolts as shown.
Specified Sealant: 3M Stud Locking 4170 or
equivalent
4. With the sealant still wet (within 15 minutes after
the sealant is applied), install the thermostat case.
Do not apply the sealant in an area more than the
required.
>>C<< RADIATOR UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the
water outlet fitting.
2. Align the mating marks on the radiator hose and
hose clamp, and then connect the radiator hose.
INSPECTION
M1141003400274
WATER PIPE AND HOSE CHECK
Check the water pipe and hose for cracks, damage
and clogs. Replace them if necessary.
AC200644 AC
O-ring
Water inlet pipe
Water pump or thermostat case
AC305204
Thermostat case
assembly
Water outlet
fitting
Ø3 mm
AF
AC303724AE
Thermostat case assembly
AC200642
Mating marks
Projection
Water inlet pipe,
water outlet fitting
or radiator
AC
RADIATOR
ENGINE COOLING
14-29
RADIATOR
REMOVAL AND INSTALLATION
M1141001500565
<4G63>
Pre-removal Operation
•
Engine Coolant Draining (Refer to
•
Air Cleaner Removal (Refer to GROUP 15, Air Cleaner
<4G63>,
<4G69>).
Post-installation Operation
•
Air Cleaner Installation (Refer to GROUP 15, Air Cleaner
<4G63>,
<4G69>).
•
Engine Coolant Refilling and Level Check (Refer to
AC309199
12 ± 2 N·m
12 ± 2 N·m
9
9
3
10
7
5
4
1
2
11
11
8
14
15
16
13
6
12
N
AB
Radiator removal steps
1.
Drain plug
2.
O-ring
3.
Radiator cap
4.
Rubber hose
5.
Reserve tank assembly
6.
Fan controller connector
<<A>>
>>A<<
7.
Radiator upper hose
<<A>>
>>A<<
8.
Radiator lower hose
9.
Upper insulator
10. Radiator assembly
11. Lower insulator
12. Fan controller
13. Cooling fan assembly
Radiator fan motor removal
steps
4.
Rubber hose
6.
Fan controller connector
<<A>>
>>A<<
7.
Radiator upper hose
13. Cooling fan assembly
14. Radiator fan
15. Radiator fan motor
16. Shroud assembly
Radiator removal steps
RADIATOR
ENGINE COOLING
14-30
<4G69>
REMOVAL SERVICE POINT
<<A>> RADIATOR UPPER HOSE/RADIATOR
LOWER HOSE DISCONNECTION
Make mating marks on the radiator hose and the
hose clamp. Disconnect the radiator hose.
AC309197
13
19
8
9
14
18
10
1
2
N
3
11
11
12
7
4
5
12 ± 2 N·m
12 ± 2 N·m
6
16
20
22
21
17
15
AB
5.0 ± 1.0 N·m
5.0 ± 1.0 N·m
5.0 ± 1.0 N·m
5.0 ± 1.0 N·m
Radiator removal steps
1.
Drain plug
2.
O-ring
3.
Radiator cap
4.
Rubber hose
5.
Reserve tank assembly
6.
Fan controller connector
<<A>>
>>A<<
7.
Radiator upper hose
<<A>>
>>A<<
8.
Radiator lower hose
9.
Radiator hose clamp
10. Transmission fluid cooler hose
connection
11. Upper insulator
12. Radiator assembly
13. Lower insulator
14. Transmission fluid cooler hose
15. Condenser fan assembly
16. Fan controller
17. Radiator fan assembly
18. Oil cooler hose
19. Oil cooler tube assembly
Radiator fan motor removal
steps
4.
Rubber hose
6.
Fan controller connector
<<A>>
>>A<<
7.
Radiator upper hose
15. Condenser fan assembly
16. Fan controller
17. Radiator fan assembly
20. Radiator fan
21. Radiator fan motor
22. Shroud assembly
Radiator fan motor removal
steps (Continued)
AC200641AC
Mating marks
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