Mitsubishi Outlander (2003+). Manual — part 128
WATER PUMP
ENGINE COOLING
14-23
WATER PUMP
REMOVAL AND INSTALLATION <4G36>
M1141002700551
INSTALLATION SERVICE POINT
>>A<< O-RING INSTALLATION
Fit the O-ring to the groove in the water inlet pipe.
Then lubricate the O-ring and the inside of the water
pump with water, and then insert the pipe to the
water pump.
Pre-removal Operation
•
Engine Coolant Draining (Refer to
•
Timing Belt Removal (Refer to GROUP 11A, Timing Belt
Post-installation Operation
•
Timing Belt Installation (Refer to GROUP 11A, Timing Belt
•
Engine Coolant Refilling (Refer to
AC301467
22 ± 4 N·m
23 ± 3 N·m
14 ± 1 N·m
1
2
3
4
N
N
Bolt specifications
Screw diameter × length mm
8 × 70
8 × 22
8 × 14
8 × 22
8 × 25
2
AB
Removal steps
1.
Alternator brace
2.
Water pump
3.
Water pump gasket
>>A<<
4.
O-ring
AC103005
Water pump
O-ring
Water inlet pipe
AD
WATER PUMP
ENGINE COOLING
14-24
REMOVAL AND INSTALLATION <4G69>
M1141002700540
INSTALLATION SERVICE POINT
>>A<< O-RING INSTALLATION
Fit the O-ring to the groove in the water inlet pipe.
Then lubricate the O-ring and the inside of the water
pump with water, and then insert the pipe to the
water pump.
Pre-removal Operation
•
Engine Coolant Draining (Refer to
•
Timing Belt Removal (Refer to GROUP 11C, Timing Belt
Post-installation Operation
•
Timing Belt Installation (Refer to GROUP 11C, Timing Belt
•
Engine Coolant Refilling (Refer to
AC309459
1
2
3
N
N
14 ± 1 N·m
Bolt specifications
Screw diameter × length mm
8 × 55
8 × 22
8 × 14
8 × 22
8 × 55
1
AB
Removal steps
1.
Water pump
2.
Water pump gasket
>>A<<
3.
O-ring
AC103005
Water pump
O-ring
Water inlet pipe
AD
WATER HOSE AND WATER PIPE
ENGINE COOLING
14-25
WATER HOSE AND WATER PIPE
REMOVAL AND INSTALLATION <4G63>
M1141003300556
Pre-removal and Post-installation Operation
•
Engine Coolant Draining and Supplying (Refer to
•
Air Cleaner Removal and Installation (Refer to GROUP
15, Air Cleaner
).
•
Thermostat Removal and Installation (Refer to
AC301428
1
2
3
4
5
6
7
8
9
9
13 ± 2 N·m
23 ± 4 N·m
13 ± 2 N·m
N
N
AB
2
Sealant: Mitsubishi Genuine Part No. MD970839 or equivalent
Ø3 mm
Ø3 mm
5
Removal steps
<<A>>
>>C<<
1.
Radiator upper hose connection
>>B<<
2.
Water outlet fitting
3.
Water hose
4.
Water hose
>>B<<
5.
Thermostat case assembly
6.
Heater hose connection
7.
Transfer water return hose
connection <4WD>
8.
Water inlet pipe assembly
>>A<<
9.
O-ring
Removal steps (Continued)
WATER HOSE AND WATER PIPE
ENGINE COOLING
14-26
REMOVAL SERVICE POINT
<<A>> RADIATOR UPPER HOSE
DISCONNECTION
After making mating marks on the radiator hose and
hose clamp, disconnect the radiator hose.
INSTALLATION SERVICE POINTS
>>A<< O-RING INSTALLATION
CAUTION
Do not allow engine oil or other grease to adhere
to the O-ring
Insert the O-ring to the water pipe, and coat the outer
portion of the O-ring with water or engine coolant.
>>B<< THERMOSTAT CASE ASSEMBLY/WATER
OUTLET FITTING INSTALLATION
1. Use a gasket scraper or wire brush to completely
eliminate all gasket material on the gasket
mounting surface.
2. Apply a bead of the specified sealant.
Specified Sealant: MITSUBISHI GENUINE
PART No.MD970389 or equivalent
3. With the sealant still wet (within 15 minutes after
the sealant is applied), install the thermostat case
or water outlet fitting. Do not apply the sealant in
an area more than the required.
>>C<< RADIATOR UPPER HOSE CONNECTION
1. Insert each hose as far as the projection of the
water outlet fitting.
2. Align the mating marks on the radiator hose and
hose clamp, and then connect the radiator hose.
AC200641AC
Mating marks
AC200644 AC
O-ring
Water inlet pipe
Water pump or thermostat case
AC200642
Mating marks
Projection
Water inlet pipe,
water outlet fitting
or radiator
AC
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