Mitsubishi Outlander (2003+). Manual — part 154
CLUTCH PEDAL
CLUTCH
21A-5
CLUTCH PEDAL
REMOVAL AND INSTALLATION
M1211001600179
Post-installation Operation
•
Clutch Pedal Adjustment (Refer to
AC301004
7
1
2
3
4
5
6
12 ± 2 N·m
AB
Removal steps
•
Instrument panel under cover
(Refer to GROUP 52A, Instrument
panel
1.
Snap pin
2.
Clevis pin
3.
Clutch master cylinder mounting
nut
4.
Clutch pedal assembly mounting
bolt
5.
Pedal pad
6.
Pedal stopper
7.
Clutch pedal assembly
Removal steps (Continued)
CLUTCH CONTROL
CLUTCH
21A-6
CLUTCH CONTROL
REMOVAL AND INSTALLATION
M1211001900211
Pre-removal Operation
Clutch Fluid Draining
Post-installation Operation
•
Clutch Fluid Supplying
•
Clutch Line Bleeding (Refer to
•
Clutch Pedal Adjustment (Refer to
AC308104
12 ± 2 N·m
15 ± 1 N·m
2
8
10, 12
14
10
18 ± 3 N·m
30 ± 4 N·m
12 ± 2 N·m
AB
14
Release fork
Release cylinder
push rod
Specified grease:
MITSUBISHI genuine grease
PART No. 0101011
4
3
N
5 7
1
6
9
12
13
12
14
18 ± 3 N·m
11
Clutch master cylinder removal
steps
1.
Clevis pin assembly
2.
Eye bolt
3.
Gasket
4.
Reservoir hose
5.
Clevis pin and pushrod assembly
connecting part
<<A>>
6.
Clutch master cylinder
7.
Sealer
8.
Retainer plate
Clutch release cylinder removal
steps
10. Clutch pipe <4G63-2WD>
11. Clutch pipe and clutch orifice
assembly <4G63-4WD, 4G69>
12. Clutch pipe <4G63-4WD, 4G69>
13. Clutch orifice assembly
<4G63-4WD, 4G69>
14. Clutch release cylinder
Clutch line removal steps
9.
Clutch hose
10. Clutch pipe <4G63-2WD>
12. Clutch pipe <4G63-4WD, 4G69>
CLUTCH CONTROL
CLUTCH
21A-7
REMOVAL SERVICE POINT
<<A>> CLUTCH MASTER CYLINDER REMOVAL
1. Disconnect the brake tube clamp and remove the
brake master cylinder with the brake tubes
connected.
2. Remove the brake fluid reservoir with the hoses
connected.
3. Remove the clutch master cylinder.
INSPECTION
M1211002000136
•
Check the master cylinder or clutch hose for fluid
leakage.
•
Check the clutch hose or tube for cracks or
clogging.
DISASSEMBLY AND REASSEMBLY
M1211002100199
CLUTCH MASTER CYLINDER
CAUTION
Do not disassemble the piston assembly.
AC309450
13 ± 2 N·m
N
1
2
3
4
6
7
5
8
N
N
2
3
4
1
2
4
2
Piston repair kit
Clutch fluid:
Brake fluid DOT3 OR DOT4
Grease: Rubber grease
AB
Disassembly steps
1.
Piston stopper ring
2.
Piston assembly
>>A<<
3.
Pushrod assembly
4.
Boot
5.
Spring pin
6.
Nipple
7.
Seal
8.
Master cylinder body
Disassembly steps (Continued)
CLUTCH CONTROL
CLUTCH
21A-8
REASSEMBLY SERVICE POINT
>>A<< PUSHROD ASSEMBLY INSTALLATION
Set the length of the pushrod assembly to the
dimension shown to make the adjustment of the
clutch pedal easier.
INSPECTION
M1211002200130
•
Check inside the cylinder body for rust and scars.
•
Check the piston cup for wear and deformation.
•
Check the piston for rust and scars.
•
Check the pipe connection for clogging.
AC001144
103 ± 0.5 mm
AG
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