Mitsubishi Outlander (2003+). Manual — part 155
21B-1
GROUP 21B
CLUTCH
OVERHAUL
CONTENTS
HOW TO USE THIS MANUAL. . . . . .
GENERAL SPECIFICATIONS . . . . . .
SERVICE SPECIFICATIONS. . . . . . .
TORQUE SPECIFICATIONS . . . . . . .
LUBRICANTS . . . . . . . . . . . . . . . . . .
CLUTCH . . . . . . . . . . . . . . . . . . . . . . .
DISASSEMBLY AND REASSEMBLY . . . . .
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .
CLUTCH RELEASE CYLINDER . . . .
DISASSEMBLY AND REASSEMBLY . . . . .
HOW TO USE THIS MANUAL
CLUTCH OVERHAUL
21B-2
HOW TO USE THIS MANUAL
M1212002400074
This manual describes service procedures performed after removal of the transmission from the vehicle.
For removal of the transmission from the vehicle, installation of the transmission in the vehicle, and on-vehicle inspection
and service of the transmission, please use the separate Workshop Manuals prepared for the vehicle.
(1) A component part drawing is shown at the beginning of each section to enable the technician to ascertain the installed conditi-
on of the component parts.
(2) Service steps are indicated by means of numbers in the component part drawing. Non-reusable parts are indicated as such,
and tightening torques are shown.
·Removal steps:
The numbers of the part names match the numbers in the component part drawing and indicate the removal sequence.
·Installation steps:
Installation steps are omitted wherever installation can be achieved simply by performing the removal steps in reverse.
·Disassembly steps:
The numbers of the part names match the numbers in the component part drawing and indicate the disassembly sequence.
·Reassembly steps:
Reassembly steps are omitted wherever reassembly can be achieved simply by performing the disassembly steps in reverse.
HOW TO USE THIS MANUAL
How to Read Explanations
Scope of Service Explanations
Service steps
Classification of Service Points
Key service points, service standards, and instructions
for using special tools are collated as service points and
explained in detail.
<<A>>: Outward-pointing brackets denote removal service points
or disassembly service points.
>>A<<: Inward-pointing brackets denote installation service points
or reassembly service points.
Every location where a lubricant or sealant must be ap-
plied or added is indicated using a relevant symbol in the
component part drawing and/or on the page after the
component part drawing.
Lubricant and Sealant Symbols
. . . . . . . . . . Grease
. . . . . . . . . . Sealant or form-in-place gasket (FIPG)
. . . . . . . . . . Brake fluid
. . . . . . . . . . Gear oil
If an inspection reveals a defect or fault, effect a repair and, if necessary, replace relevant parts.
Inspection
AK300001
HOW TO USE THIS MANUAL
CLUTCH OVERHAUL
21B-3
Disassembly steps
1. Spring washer
2. Stopper bracket
<<A>> >>E<< 3. Lock pin
4. Interlock plate
5. Control finger
Disassembly steps
>>D<< 6. Spring pin
7. Stopper body
8. Spring
9. Control shaft
DISASSEMBLY SERVICE POINTS
<<A>> LOCK PIN REMOVAL
Drive out the lock pin from the direction shown.
OVERHAUL CONTROL HOUSING
22-43
CONTROL HOUSING
DISASSEMBLY AND REASSEMBLY
Section title
Page number
The alphabetical character in this category of
heading matches that of the relevant removal
steps, installation steps, disassembly steps,
or installation steps.
Tightening torque
Denotes non-reusable part.
Procedures and cautions for removal, instal-
lation, disassembly, and reassembly are ex-
plained under this category of heading.
AK302746
AK302747
11
7
8
1
6
5
4
2
3
13
14
12
10
9
22.3 ± 0.3 N·m
AB
AK204273
Lock pin
Control
finger
AB
GENERAL SPECIFICATIONS
CLUTCH OVERHAUL
21B-4
GENERAL SPECIFICATIONS
M1212000200182
SERVICE SPECIFICATIONS
M1212000300156
TORQUE SPECIFICATIONS
M1212001800154
LUBRICANTS
M1212000400120
Item
Specification
Combined engine
4G63-D4-MPI
4G69-S4-MIVEC
Clutch operating method
Hydraulic type
Clutch disc type
Single dry disc type
Clutch disc size OD
×
ID mm
230
×
155
Clutch cover type
Diaphragm spring type
Clutch cover setting load N
4,320
5,200
Item
Limit
Diaphragm spring end height difference
0.5 mm
Clutch disc facing rivet sink
Minimum 0.3 mm
Release cylinder I.D. to piston O.D.
0.15 mm
Part
N
⋅
m
Clutch fluid line bracket bolt
18
±
3
Clutch tube flare nut
15
±
1
Clutch orifice mounting bolt <W5M42>
18
±
3
Union bolt
22
±
2
Clutch release cylinder mounting bolt
18
±
3
Clutch cover mounting bolt
18
±
3
Fulcrum
35
±
6
Air bleeder
17
±
1
Item
Specified lubricant
Release fork and release bearing contact surface
MITSUBISHI genuine grease Part
Number 0101011 or equivalent
Release fork and fulcrum contact surface
Release fork and release cylinder pushrod contact surface
Clutch disc splines
Piston and piston cup
Brake fluid DOT3 or DOT4
Release cylinder inner surface
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст