Mitsubishi Outlander (2003+). Manual — part 119
ON-VEHICLE SERVICE
FUEL SUPPLY
13C-3
CAUTION
For 4WD: Pay attention not to damage the float
when removing and installing fuel tank pump and
gauge assembly through the service hole.
4. Remove the mounting nuts and fuel pump bracket
plate, and remove the fuel pump assembly
<2WD>, fuel tank pump and gauge assembly
<4WD> from the service hole.
5. Install the fuel pump assembly <2WD>, fuel tank
pump and gauge assembly <4WD> to the fuel
tank through the service hole.
6. Install the fuel pump bracket plate to the fuel tank
and tighten the mounting nuts to the specified
torque.
Tightening torque: 2.5
±
0.4 N
⋅
m
CAUTION
After connecting the fuel high-pressure hose or
fuel pump suction tube <4WD>, slightly pull it to
ensure that it is installed securely. Also confirm
that there is a play approximately 3 mm.
7. Connect the fuel pump assembly <2WD> or fuel
tank pump and gauge assembly <4WD>
connector, fuel return hose, fuel high-pressure
hose and fuel suction tube <4WD>.
AC107193
Fuel tank pump and
gauge assembly
Float
Service hole
AC
AC107194AC
2.5 ± 0.4 N·m
Fuel pump braket plate
AC300047
3 mm
AC
Fuel high-pressure hose or
fuel pump suction tube <4WD>
Corresponding side
Quick connector
AC309286AB
Fuel suction
tube <4WD>
Fuel high-pressure
hose
Fuel pump assembly <2WD>
or fuel tank pump and gauge assembly <4WD>
connector
Fuel return hose
<4G63>
AC102784
Service hole cover
AB
ON-VEHICLE SERVICE
FUEL SUPPLY
13C-4
8. Tighten the service hole cover mounting screws
and install the service hole cover.
9. Install the rear seat cushion assembly. (Refer to
GROUP 52A
−
Rear seat assembly
FUEL TANK GAUGE UNIT
REPLACEMENT <2WD>
M1135001400398
1. Remove the rear seat cushion assembly (Refer to
GROUP 52A
−
Rear Seat Assembly
2. Pry off the service hole cover using a flat-tipped
screwdriver, etc.
3. Disconnect the fuel tank gauge unit harness
connector.
CAUTION
Pay attention not to damage the gauge unit and
the float of the fuel tank gauge unit when
withdrawing it from the service hole.
4. Remove the fuel tank gauge unit mounting nuts
and remove the fuel tank gauge unit from service
hole.
CAUTION
Pay attention not to damage the gauge unit and
the float of the fuel tank gauge unit when
inserting it from the service hole.
5. Install the fuel tank gauge unit to the fuel tank
through the service hole, and tighten the mounting
nuts to the specified torque.
Tightening torque: 2.5
±
0.4 N
⋅
m
AC107600
AC
Service hole cover
Flat-tipped screwdriver
AC107601
AC
Fuel tank gauge unit
Fuel tank gauge unit
harness connector
AC107188
AD
Service hole
Gauge unit
Fuel tank gauge unit
AC107188
AE
Service hole
Gauge unit
Fuel tank gauge unit
AC107602
AC
2.5 ± 0.4 N·m
ON-VEHICLE SERVICE
FUEL SUPPLY
13C-5
6. Connect the fuel tank gauge unit harness
connector.
7. Apply the specified sealant to the contact surfaces
of the service hole cover and the floor pan, and
install the service hole cover.
Specified sealant: 3M
ä 8513 Grommets
Windshield Sealer (Black)
8. Install the rear seat cushion assembly (Refer to
GROUP 52A
−
Rear Seat Assembly
FUEL TANK GAUGE UNIT
REPLACEMENT <4WD>
M1135001400406
1. Remove the rear seat cushion assembly (Refer to
GROUP 52A
−
Rear Seat Assembly
2. Remove the service hole cover mounting screws
and remove the service hole cover.
3. Disconnect the fuel tank gauge unit harness
connector and fuel pump suction tube.
CAUTION
Pay attention not to damage the gauge unit and
the float of the fuel tank gauge unit when
withdrawing it from the service hole.
4. Remove the fuel tank gauge unit mounting nuts
and remove the fuel tank gauge unit from service
hole.
AC107601
AC
Fuel tank gauge unit
Fuel tank gauge unit
harness connector
AC100961AD
Service hole cover
Floor pan
AC107603
AC
Service hole cover
AC107189
AC
Fuel pump suction tube
Fuel tank gauge
unit harness
connector
Fuel tank gauge unit
AC107190
AD
Service hole
Gauge unit
Float
Fuel tank gauge unit
ON-VEHICLE SERVICE
FUEL SUPPLY
13C-6
CAUTION
Pay attention not to damage the gauge unit and
the float of the fuel tank gauge unit when
inserting it from the service hole.
5. Install the fuel tank gauge unit to the fuel tank
through the service hole, and tighten the mounting
nuts to the specified torque.
Tightening torque: 2.5
±
0.4 N
⋅
m
CAUTION
After connecting the fuel high-pressure hose or
fuel pump suction tube, slightly pull it to ensure
that it is installed securely. Also confirm that
there is a play approximately 3 mm.
6. Connect the fuel tank pump gauge unit harness
connector and fuel suction tube.
7. Tighten the service hole cover mounting screws
and install the service hole cover.
8. Install the rear seat cushion assembly (Refer to
GROUP 52A
−
Rear Seat Assembly
).
AC107190
AE
Service hole
Gauge unit
Float
Fuel tank gauge unit
AC107618
AC
2.5 ± 0.4 N·m
AC300047
3 mm
AB
Fuel high-pressure hose or
fuel pump suction tube
Main pipe nozzle or
fuel main pipe
Quick connector
AC107189
AC
Fuel pump suction tube
Fuel tank gauge
unit harness
connector
Fuel tank gauge unit
AC107603
AC
Service hole cover
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