Mitsubishi Outlander (2003+). Manual — part 311
WINDOW GLASS
BODY
42-19
TAILGATE WINDOW GLASS
REMOVAL AND INSTALLATION
M1422003700158
Pre-removal and Post-installation Operation
•
Tailgate Trim Removal and Installation (Refer to GROUP
52A, Tailgate Trim
•
Rear Wiper Arm Assembly Removal and Installation
(Refer to GROUP 51, Rear Wiper and Washer
AC107209AB
Units: mm
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Section A – A
15
15
15
Section B – B
Section C – C
A
A
C
C
B
B
Seal line
Ceramic line
MARK
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Seal line
center
Primer
Seal line center
Primer
Seal line
center
Primer
1
2
4
3
N
N
N
1
1
1
Removal steps
•
Harness connector
<<A>> >>B<<
1. Tailgate window glass
>>A<<
2. Dual lock fastener
>>A<<
3. Glass stopper
>>A<<
4. Window dam
Removal steps (Continued)
WINDOW GLASS
BODY
42-20
REMOVAL SERVICE POINT
<<A>> TAILGATE WINDOW GLASS REMOVAL
Remove the tailgate window glass using the same
procedure as for the windshield. (Refer to
INSTALLATION SERVICE POINTS
>>A<< WINDOW DAM/GLASS STOPPER/DUAL
LOCK FASTENER INSTALLATION
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
1. Use isopropyl alcohol to degrease the inside and
outside edges of the tailgate window glass and
the surface of the tailgate flange.
2. Assemble the window dam, glass stopper and
dual lock fastener to the tailgate window glass
location shown.
AC107210
AB
Glass stopper
Window dam
Dual lock fastener
Seal line
Ceramic line
Glass end line
Glass stopper, window dam and dual lock fastener installation position
Align the dual lock fastener and with
the tailgate window glass mark.
Glass end line
Align the window dam
end with the ceramic notch.
Align the glass stopper
and with the tailgate
window glass mark.
Seal line
Seal line
Ceramic line
Install the window
dam along the glass
end line.
25.5 ± 0.5 mm
Tailgate window glass
WINDOW GLASS
BODY
42-21
3. Assemble the dual lock fastener in alignment with
the protrusion of the tailgate flange.
>>B<< TAILGATE WINDOW GLASS
INSTALLATION
Install the tailgate window glass in the same way as
for the windshield installation (Refer to
AC107208AB
Dual lock fastener
Flange convex
at the tailgate flange
WINDOW GLASS
BODY
42-22
ROOF WINDOW GLASS
REMOVAL AND INSTALLATION
M1422004300045
AC301821
AC301504
A
A
A
A
A
A
A
A
Seal line
Seal line center
Primer
Section A – A
15 mm
6 mm
1
AB
1
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Adhesive tape: Double-sided tape [ 6 mm width, 0.5 mm thickness ]
Removal steps
•
Frame assembly (Refer to GROUP
52A
−
<<A>>
>>A<<
1.
Roof window glass assembly
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