Mitsubishi Outlander (2003+). Manual — part 310
WINDOW GLASS
BODY
42-15
4. Fill a sealant gun with adhesive. Then apply the
adhesive evenly around the windshield within 30
minutes after applying the primer.
NOTE: Cut the tip of the sealant gun nozzle into a
V shape to simplify adhesive application.
5. Align the mating marks on the windshield and the
body, and lightly press the windshield evenly so
that it adheres completely.
6. Use a spatula or similar tool to remove any
excessive adhesive. Clean the surface with
isopropyl alcohol. Avoid moving the vehicle until
the adhesive sets.
7. Bond the windshield to the body, and install the
roof drip moulding quickly before the adhesive
cures. (Refer to GROUP51, Moulding
CAUTION
•
Do not move the vehicle unless absolutely
necessary.
•
When testing for water leakage, do not pinch
the end of the hose to spray the water.
8. Wait 30 minutes or more, and then test for water
leakage.
ACX00480
10 mm
15 mm
AB
WINDOW GLASS
BODY
42-16
QUARTER WINDOW GLASS
REMOVAL AND INSTALLATION
M1422002500292
Pre-removal and Post-installation Operation
•
Quarter Trim Upper Removal and Installation (Refer to
AC107211
AB
Adhesive: 3M ATD Part No. 8609 Super Fast Urethane Auto Glass Sealant or equivalent and
3M ATD Part No. 8608 Super Fast Urethane Primer or equivalent
Units: mm
Section A – A
15
15
15
Section B – B
Section C – C
A
A
C
C
B
B
Seal line
Ceramic line
Mark
Apply the primer and adhesive
along the fictitious lines (seal line)
between each of the marks.
Seal line
Ceramic line
Seal line
center
Primer
Seal line
center
Primer
Seal line
center
Primer
1
1
1
Align the tape
end with the quarter
window glass mark.
Adhesive tape: Double-sided tape [ 15 mm width, 15 mm length and 0.8 mm thickness ]
1
2
4
3
N
N
N
3
N
Removal steps
<<A>> >>B<<
1. Quarter window glass assembly
>>A<<
2. Dual lock fastener
>>A<<
3. Clip
>>A<<
4. Gasket
Removal steps (Continued)
WINDOW GLASS
BODY
42-17
REMOVAL SERVICE POINT
<<A>> QUARTER WINDOW GLASS REMOVAL
1. Apply cloth tape to protect the quarter window
glass.
2. Use glass adhesive knife to cut away adhesive.
CAUTION
Inserting the adhesive knife too deeply into
windshield adhesive may damage quarter
window glass.
3. Keep the glass adhesive knife at right angles with
body flange (from inside the vehicle), and put the
blade at body flange. Then cut away adhesive
along the body flange.
4. Make mating marks on the quarter window glass
and body.
5. Use special tool window glass holder MB990480
to remove the quarter window glass.
CAUTION
•
Be careful not to remove more adhesive than
is necessary.
•
Be careful also not to damage the paintwork
on the body surface with the knife. If the
paintwork is damaged, repair the damaged
area with repair paint or anti-rust agent.
6. Use a knife to cut away the remaining adhesive so
that the thickness is within 2 mm around the entire
circumference of the body flange.
7. Finish the flange surfaces so that they are
smooth.
CAUTION
Allow the cleaned area to dry for at least three
minutes. Do not touch any surface that has been
cleaned.
8. When reusing the quarter window glass, remove
the adhesive still adhering to the quarter window
glass, and clean with isopropyl alcohol.
9. Clean the body side in the same way.
AC103600AD
Cloth tape
AC002060
AC301614AB
Glass adhesive knife
AC103605 AD
MB990480
ACX00476 AB
WINDOW GLASS
BODY
42-18
INSTALLATION SERVICE POINTS
>>A<< GASKET/CLIP/DUAL LOCK FASTENER
INSTALLATION
1. Carry out the following procedure to re-install
quarter window glass.
CAUTION
Do not forget gasket.
(1) Fit clips into body.
(2) Cut away clip fitting convex on quarter window
glass.
NOTE: Convex gets broken when quarter
window glass is removed.
CAUTION
Leave the degreased parts for 3 or more minutes
to dry well, before starting on the next step. Do
not touch the degreased parts.
2. Use isopropyl alcohol to degrease the inside and
outside of the quarter window glass and the body
flanges.
3. Assemble the dual lock fastener according to the
standard location of the body flange.
4. Assemble the dual lock fastener to the quarter
window glass relative to the body flange dual lock
fastener.
>>B<< QUARTER WINDOW GLASS
INSTALLATION
Install the quarter window glass using the same
procedure as for the windshield installation (Refer to
AC103606 AC
Cut off these convex parts
AC107213
AB
Dual lock fastener
Body flange end line
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