Mitsubishi Outlander (2003+). Manual — part 157
CLUTCH RELEASE CYLINDER
CLUTCH OVERHAUL
21B-9
CLUTCH RELEASE CYLINDER
DISASSEMBLY AND REASSEMBLY
M1212001500119
DISASSEMBLY SERVICE POINT
<<A>> PISTON ASSEMBLY REMOVAL
1. Cover with a shop towel to prevent the piston from
popping out.
CAUTION
Apply compressed air slowly to prevent brake
fluid from splashing.
2. Apply the compressed air into the tube mounting
hole to remove the piston assembly.
AK204216
2
5
4
1
6
9
7
8
17 ± 1 N·m
3
AB
Disassembly steps
1.
Push rod
2.
Boot
<<A>>
>>A<<
3.
Piston assembly
4.
Piston cup
5.
Piston
6.
Conical spring
7.
Cap
8.
Air bleeder
9.
Release cylinder
AKX00765
CLUTCH RELEASE CYLINDER
CLUTCH OVERHAUL
21B-10
REASSEMBLY SERVICE POINT
>>A<< PISTON ASSEMBLY INSTALLATION
1. Apply brake fluid DOT3 or DOT4 to the piston cup
and inner surface of the release cylinder.
2. Insert the piston assembly into the release
cylinder.
INSPECTION
M1212001600150
RELEASE CYLINDER
1. Check the bore of the release cylinder for rust,
scratches or damage.
2. Using a cylinder gauge, measure the inside
diameter of the release cylinder at about there
positions (the deepest, middle and brim
positions).
If the clearance from the outside diameter of the
piston exceeds the limit, replace the release
cylinder as an assembly.
AK204411AB
AK204412AB
22A-1
GROUP 22A
MANUAL
TRANSMISSION (FF)
CONTENTS
GENERAL INFORMATION . . . . . . . .
LUBRICANT. . . . . . . . . . . . . . . . . . . .
SPECIAL TOOLS. . . . . . . . . . . . . . . .
TROUBLESHOOTING . . . . . . . . . . . .
INTRODUCTION. . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING STRATEGY . . . . . .
SYMPTOM CHART. . . . . . . . . . . . . . . . . . .
SYMPTOM PROCEDURES . . . . . . . . . . . .
ON-VEHICLE SERVICE. . . . . . . . . . .
TRANSMISSION OIL LEVEL CHECK . . . .
TRANSMISSION OIL REPLACEMENT. . . .
TRANSFER OIL CHECK. . . . . . . . . . . . . . .
TRANSFER OIL REPLACEMENT . . . . . . .
TRANSMISSION CONTROL*. . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
SHIFT LEVER ASSEMBLY . . . . . . . . . . . . .
DISASSEMBLY AND REASSEMBLY . . . . .
TRANSFER ASSEMBLY . . . . . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
TRANSMISSION ASSEMBLY . . . . . .
REMOVAL AND INSTALLATION . . . . . . . .
WANINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•
Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•
Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•
MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).
GENERAL INFORMATION
MANUAL TRANSMISSION (FF)
22A-2
GENERAL INFORMATION
M1221000100677
The manual transmission come in two models, namely, F5M42 and W5M42.
LUBRICANT
M1221000400203
Item
Specification
Transmission model
F5M42 (2WD)
W5M42 (4WD)
Engine model
4G63-DOHC-MPI
4G69-SOHC-MIVE
C
Transmission type
5-speed forward, 1-speed reverse constant mesh
Transmission gear ratio
1st
3.583
2nd
1.947
3rd
1.379
4th
1.030
5th
0.820
Reverse
3.363
Final reduction ration (Differential gear ratio)
4.625
4.687
4.352
Speedmeter gear ratio
27/36
Item
Specified lubricant
Quantity L
Transmission oil
Gear oil API classification GL-4 SAE 75W-85W or 75W-90
2WD
2.2
4WD
2.3
Transfer oil <4WD>
Hypoid gear oil API classification GL-5 SAE90
0.55
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст