Mitsubishi Outlander (2003+). Manual — part 304
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING
37A-39
DISASSEMBLY AND REASSEMBLY
M1372005400366
CAUTION
Never disassemble the terminal assembly. It cannot be reassembled.
<2000>
AC100143 AE
4
11
12
13
28 ± 2 N·m
10
2
9
8
6
5
7
3
1
28 ± 1 N·m
15
16
14
59 ± 9 N·m
9.9 ± 2.1 N·m
18
17
5
7
3
9
8
6
3
13
10
2
13
10
15
18
11
4
3
Oil pump seal kit
Oil pump cartridge kit
Oil pump pulley and shaft kit
: ATF DEXRON III or DEXRON II
Disassembly steps
1.
Pump cover
2.
O-ring
3.
Snap ring
4.
Pulley and shaft
5.
Vanes
>>C<<
6.
Cam ring
7.
Rotor
8.
Pin
9.
Side plate
>>A<<
10.
O-ring
>>B<<
11.
Oil seal
12.
Terminal assembly
>>A<<
13.
O-ring
14.
Plug assembly
>>A<<
15.
O-ring
16.
Flow control spring
17.
Suction connector
>>A<<
18.
O-ring
Disassembly steps (Continued)
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING
37A-40
<2400>
AC305524
AC305525
AC305526
AC305527
AC305771
4
3
3
5
7
6
8
9
15
11
3
18
13
10
2
AC
28 ± 1 N·m
9
8
6
5
1
7
3
2
10
30 ± 5 N·m
12
13
18
17
12 ± 1 N·m
14
59 ± 9 N·m
15
16
4
11
: ATF DEXRON III or DEXRON II
Oil pump seal kit
Oil pump cartridge kit
Oil pump pulley and shaft kit
10
DISASSEMBLY STEPS
1.
Pump cover
2.
O-ring
3.
Snap ring
4.
Pulley and shaft
5.
Vanes
>>C<<
6.
Cam ring
7.
Rotor
8.
Pin
9.
Side plate
>>A<<
10.
O-ring
>>B<<
11.
Oil seal
12.
Terminal assembly
>>A<<
13.
O-ring
14.
Plug assembly
>>A<<
15.
O-ring
16.
Flow control spring
17.
Suction connector
>>A<<
18.
O-ring
DISASSEMBLY STEPS (Continued)
POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING
37A-41
REASSEMBLY SERVICE POINTS
>>A<< O-RING INSTALLATION
>>B<< OIL SEAL INSTALLATION
Use following special tool to install the oil seal.
•
MB990938: Bar (Snap-in type)
•
MB991203: Oil Seal and Bearing Installer
>>C<< CAM RING INSTALLATION
CAUTION
Be sure to install the cam ring in the correct
direction as shown.
Install the cam ring as shown in the illustration.
INSPECTION
M1372005500244
•
Check the flow control valve of the pump body for
clogging.
•
Check the pulley and shaft for wear or damage.
•
Check the rotor and vane groove for "stepped"
wear.
•
Check the contact surface of cam ring and vanes
for "stepped" wear.
•
Check the vanes for damage.
No.
ID
×
Width mm
1
15.8
×
2.4
2
21.0
×
1.9
3
14.8
×
2.4
4
3.8
×
1.9
5
14.8
×
1.9
AC100170 AB
Suction connector
Plug assembly
Terminal assembly
Side plate
1
2
3
4
5
AC000752
MB990938
AB
MB991203
AC100171AB
Side plate side
Pump cover side
POWER STEERING HOSES
POWER STEERING
37A-42
POWER STEERING HOSES
REMOVAL AND INSTALLATION <L.H.
drive vehicles>
M1372005700497
<2000>
Pre-removal and Post-installation Operation
•
Power Steering Fluid Draining and Refilling (Refer to
). and Bleeding (Refer to
).
AC300498
AC
15 ± 3 N·m
12 ± 2 N·m
12 ± 2 N·m
12 ± 2 N·m
12 ± 2 N·m
12 ± 2 N·m
57 ± 7 N·m
57 ± 7 N·m
3
1
2
9
4
13
10
7
11
12
5
6
12
8
14
13
15
12 ± 2 N·m
12 ± 2 N·m
Removal steps
1.
Oil reservoir
>>F<<
2.
Return hose
>>E<<
3.
Suction hose
>>D<<
4.
Return hose
>>C<<
5.
Return hose
>>B<<
6.
Return hose
7.
Return tube assembly
•
Front bumper assembly (Refer to
GROUP 51, Front Bumper Assembly
).
8.
Cooler tube assembly
•
Tie rod end and knuckle connection
(Refer to
•
Stabilizer link (Refer to GROUP 33A,
Stabilizer Bar
>>A<<
9.
Return hose
10.
Return tube
11.
O-ring
12.
Eye bolt
13.
Gasket
14.
Pressure hose assembly
15.
Return tube
Removal steps (Continued)
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