Mitsubishi Outlander (2003+). Manual — part 235
DRIVE SHAFT ASSEMBLY
REAR AXLE <4WD>
27B-11
REMOVAL SERVICE POINTS
<<A>> DRIVE SHAFT NUT REMOVAL
CAUTION
Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage to
wheel bearing before tightening drive shaft nut
fully.
Use special tool end yoke holder (MB990767) to fix
the hub and remove the drive shaft nut.
<<B>> DRIVE SHAFT REMOVAL
1. Use the following special tools to push out the
drive shaft from the hub.
•
Puller shaft (MB990242)
•
Puller bar (MB990244)
•
Puller body (MB991354)
•
End yoke holder (MB990767)
CAUTION
•
Do not pull on the drive shaft; doing so will
damage the TJ; be sure to use the pry bar.
•
When pulling the drive shaft out from the
differential carrier, be careful that the spline
part of the drive shaft does not damage the oil
seal.
2. Remove the drive shaft from the differential carrier
by using a pry bar.
CAUTION
Do not apply pressure to the wheel bearing by
the vehicle weight to avoid possible damage
when the drive shaft is removed. If, however,
vehicle weight must be applied to the bearing in
moving the vehicle, temporarily secure the wheel
bearing by using the following special tools.
•
Front hub remover and installer (MB991017)
•
Spacer (MB991000)
AC201826
AC
MB990767
AC201827
MB991354
MB990244
(MB990241)
MB990242
(MB990241)
MB990767
AC
(Three)
AC102552 AE
TJ assembly
Pry bar
Differential carrier
AC102720
MB991000
MB991017
245 ± 29 N·m
AC
Wheel bearing
DRIVE SHAFT ASSEMBLY
REAR AXLE <4WD>
27B-12
INSTALLATION SERVICE POINTS
>>A<< DRIVE SHAFT INSTALLATION
CAUTION
When installing the drive shaft, be careful that
the spline part of the drive shaft does not
damage the oil seal.
>>B<< DRIVE SHAFT NUT INSTALLATION
CAUTION
Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage to
wheel bearing before tightening drive shaft nut
fully.
1. Assemble the drive shaft washer in the illustrated
direction.
2. Tighten the drive shaft nut to the torque
specification with special tool end yoke holder
(MB990767).
INSPECTION
M1271003400069
•
Check the drive shaft for damage, bending or
corrosion.
•
Check the drive shaft spline part for wear or
damage.
•
Check the boots for deterioration, damage or
cracking.
•
Check the dust cover for damage or
deterioration.
AC201828
MB990767
245 ± 29 N·m
Washer
AC
DRIVE SHAFT ASSEMBLY
REAR AXLE <4WD>
27B-13
DISASSEMBLY AND REASSEMBLY
M1271003500185
CAUTION
•
Be careful not to damage the ABS rotor, which is attached to the BJ outer race during disassembly
and reassembly.
•
Never disassemble the BJ assembly except when replacing the BJ boot.
AC201162
N
N
N
N
11
10
8
9
2
7
1
6
5
N
3
4
N
2
1
7
6
5
3
4
11
10
8
9
2
1
5
4
10
8
9
2
1
5
4
2
1
7
5
4
BJ repair kit
BJ boot repair kit
TJ boot repair kit
TJ repair kit
Grease for TJ
Grease for BJ
AB
Disassembly steps
>>C<<
1. TJ boot band (large)
>>C<<
2. TJ boot band (small)
<<A>> >>B<<
3. TJ case
4. Circlip
5. Snap ring
<<A>> >>B<<
6. Spider assembly
<<B>> >>A<<
7. TJ boot
8. BJ boot band (large)
9. BJ boot band (small)
<<B>> >>A<<
10. BJ boot
11. BJ assembly
Disassembly steps (Continued)
DRIVE SHAFT ASSEMBLY
REAR AXLE <4WD>
27B-14
LUIBRICATION POINTS
AC212165
Grease: repair kit grease
Amount used: 110 ± 10 g
CAUTION
Grease: repair kit grease
Amount used: 75 ± 10 g
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
CAUTION
The drive shaft joint uses special
grease. Do not mix old and new or
different types of grease.
AC
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