Mitsubishi Outlander (2003+). Manual — part 326

FRONT BUMPER ASSEMBLY

EXTERIOR

51-3

FRONT BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001400563

AC309325

1

3

6

4

4

2

3

5

Front under cover

Splash shield

AB

Splash shield

Front under cover

Removal steps

•

Radiator grille (Refer to

P.51-10

).

1. Spring nut
2. Licence plate garnish
3. Splash shield mounting clips

4. Front under cover mounting clips

•

Fog lamp connector connection

5. Front bumper assembly
6. Front bumper beam

Removal steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-4

DISASSEMBLY AND REASSEMBLY

M1511001600578

AC300676

1

2

3

4

5

6

7

8

9

10

11

12

N

N

AB

Disassembly steps
1. Center cover

<<A>> >>A<<

2. Rivets A

<<A>> >>A<<

3. Rivets B
4. Front bumper side plate
5. Front bumper center reinforcement
6. Oil cooler duct

7. Air intake bezel (Vehicles without fog

lamp)

8. Fog lamp bezel
9. Fog lamp assembly
10. Front bumper core
11. Three-diamond mark
12. Front bumper face

Disassembly steps (Continued)

FRONT BUMPER ASSEMBLY

EXTERIOR

51-5

DISASSEMBLY SERVICE POINT

<<A>> RIVETS A / RIVETS B REMOVAL

Use a drill (

φ

4.0 mm) to make a hole in the rivet to

break it, and then remove the rivet.

REASSEMBLY SERVICE POINT

>>A<< RIVETS B / RIVETS A INSTALLATION

Use recommended tool shown in the illustration to
connect the rivet by the following procedure.
1. Insert rivets A and rivets B into the front bumper

face and front bumper upper plate.

2. Place the recommended tool over section C of

rivet.

3. While pushing the flange surface of the rivet with

the recommended tool, press the handle of the
tool.

4. The thin part of section C of the rivet will break

and the rivet will then be attached.

AC100411AB

Rivet

Drill

Bumper face

Y0412AU

AC005885

18E0192

AC005972

AC005971

AB

1

2

3

4

Section C

Rivet

Flange

Rivet

Front bumper

side plate

Recommended
tool

Front bumper

face

Front bumper face

Rivet A

Rivet B

Unit: mm

Ø12

Ø8.0

Ø4.0

Ø4.0

Recommended
tool

REAR BUMPER ASSEMBLY

EXTERIOR

51-6

REAR BUMPER ASSEMBLY

REMOVAL AND INSTALLATION

M1511001900483

AC300293

AC300454

A

A

5

4

4

3

6

4

2

3

1

5

Section A – A

AB

Removal steps

•

Rear combination lamp

•

Rear end trim

1. Mud guard
2. Rear splash shield
3. Tapping screw

•

Ventilation cap (Refer to GROUP
52A, Trims

P.52A-18

).

<<A>>

4. Clips

•

Rear bumper harness connector
connection

5. Rear bumper assembly
6. Rear bumper beam

Removal steps (Continued)